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Double Wall Tuck Top Boxes

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Double Wall Tuck Top Boxes provide maximum protection and support for expensive delicate or heavy products. The double-wall construction is solid. This construction provides great strength and offers a longer service life. Easy to Open & Close: This packaging design is a tuck-top. If you are unfamiliar with double-wall, it is two layers of corrugated cardboard. The flute thickness is equal to or greater than 48 ECT. This feature makes Double Wall Tuck Top Boxes perfect for e-commerce, retail, and manufacturing sectors.

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ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

What are double wall tuck top boxes?

Double wall tuck top boxes can also decrease product damage by 50%. Double Wall Top Tuck Boxes have a double wall structure. It contains 2 layers of corrugated board with a flute thickness of 48 ECT (Edge Crush Test) or more. Source: International Safe Transit Association )

These boxes have a tuck-top design that can be opened and closed easily. It is designed as a double-wall to provide the utmost protection from shocks, drops and compression forces.

Structure and Design

Double Wall Tuck Top Boxes are made up of two layers of the cardboard itself. This offers additional cushioning and security of the items. The needtop suit design of silk box makes it easy for you to open and close the box. They come in a line from 12 x 12 x 12 inches to 24 x 24 x 24 inches.

Double Wall Tuck Top Box Types

So, types of Double Wall Tuck Top Boxes include:

Full Overlap Tuck Top Boxes

A full overlap tuck top box is one which has a full overlap design. This offers extra strength and protection to the products. The flap on the upper part of the box overlaps the flap on the lower part. This forms a solid and secure closure. It is perfect for shipment of fragile or heavy items.

Tuck Top Boxes with Partial Overlap

Partial Contact Lay-flat Top Boxes have upcoming experiences of partial contact. This strikes a balance between security and openness. The flap going over top of the box will cover the bottom flap slightly. Which makes it really easy to open and close the box. Best used for shipping the items which need quick access.

Snap Lock Tuck Top Boxes

These boxes are also called as snap lock tuck top boxes as they are designed in the snap lock style. This is to enable us to open and close the box very easily. The box snaps up by shutting the top flap. It forms a safe and robust closure. This is the best option when you have to often open pack and do something.

Glued Tuck Top Boxes

Such boxes are made of glued tuck top. It adds another layer of protection for the products, as well as cushioning. The bottom flap of the box is glued to the top flap. It forms a strong and secure seal. This kind of box is needed for the shipment of fragile, small, heavy, and more.

Uses of Double Wall Tuck Top Boxes

Double Wall Tuck Top Boxes are used across a range of industries, such as:

E-commerce

They are Double Wall Tuck Top Boxes, which are utilised for shipping products to buyers. During transit, they offer additional insulation and stability. They are best suited for shipping delicate or weighty products, like appliances and sceneries.

Retail

Double Wall Tuck Top Boxes are an important element of in-store packaging for end-consumers. This gives them a kind of professionalism, an aesthetic of sorts. They are perfect for packaging clothing, accessories, and even home goods.

Manufacturing

Double Wall Tuck Top Boxes are used to box up and send out products. They offer additional safety and stability when travelling. They’re also suitable for transporting delicate or large goods, like machines and equipment.

Shipping Fragile Items

Tuck Top Boxes with Double Walls- Best for Delivery of Sensitive Products. These add strength and cushion in the transport process. Perfect for sending off things like glassware, and ceramics.

Packaging Gifts

Gift packaging Double Wall Tuck Top Boxes. This gives them a professional and polished look. Especially, fit for wrapping candles, perfume, jewelry, etc.

Get Printed Wall Tuck Top Boxes Wholesale

Healey Packaging provides wholesale rates for customised wall tuck top boxes. You can order in bulk also to save extra money. These printed boxes come in different types and applications and are a perfect option for any business looking for a cost-effective and efficient packaging solution. Get free quotes on help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

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Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons.

Strong Corrugated Cardboard

Corrugated Cardboard

Shipping • E-commerce • Heavy items
Fluted structure for strength and cushioning. Best for mailers, shippers, and products that need real protection in transit.
Durable Protective
Eco Natural Brown Kraft

Natural Brown Kraft

Eco brands • Food • Lifestyle
A warm, uncoated look that feels honest and natural. Great for bakery, subscription packaging, and earthy brand aesthetics.
Recyclable Natural look
Premium SBS / Bleach Card

SBS / Bleach Card

Beauty • Pharma • Retail
Bright white surface for sharp detail and clean colour. Ideal for premium cartons where print quality must stay crisp.
High print Clean white
Luxury Black Kraft / Black Card

Black Kraft / Black Card

Luxury • Gifts • Apparel
Deep matte stock that pairs beautifully with foil and minimalist branding. Built for premium shelf presence and gifting.
Foil-ready Premium look
Flexible Digital Print

Digital Print

Short runs • Variable designs
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Low MOQ Fast
Classic Offset Print

Offset Print

Larger runs • Brand accuracy
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Sharp detail Cost-effective
Tactile Scodix Enhancement

Scodix Enhancement

Raised effects • Spot textures
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
3D feel Premium
Gloss UV Print

UV Print

Rich colour • Instant cure
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
Vibrant Durable
Standard CMYK Process Inks

CMYK Process Inks

Full colour • Gradients
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
Versatile Full colour
Branding Pantone Spot Inks

Pantone Spot Inks

Exact brand tones
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
Consistent On-brand
Bold Screen Printing

Screen Printing

Thick ink • Strong coverage
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
Opaque Vibrant
Eco Soy / Vegetable Inks

Soy / Vegetable Inks

Lower VOC options
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Low VOC Eco-minded
Matte Matte Lamination

Matte Lamination

Soft look • Low glare
Smooth, modern finish that reduces shine and improves scuff resistance. A favourite for premium cartons.
Premium Modern
Gloss Gloss Lamination

Gloss Lamination

Shiny • Eye-catching
Boosts vibrancy and protects print. Great when you want shelf pop and a brighter finish.
Shiny Protective
Tactile Soft-Touch Coating

Soft-Touch Coating

Luxury feel
Velvety, premium hand-feel that elevates unboxing. Best for luxury and gift packaging.
Velvety High-end
Highlight Spot Gloss UV

Spot Gloss UV

Logo & details
Gloss applied only where you want attention. Makes logos and patterns catch light without coating the entire box.
Contrast Logo focus
Luxury Foil Stamping

Foil Stamping

Gold • Silver • Custom
Metallic foil pressed into stock for premium impact. Perfect for logos, borders, and gift packaging accents.
Metallic Premium
Raised Embossing

Embossing

3D raised detail
Raises selected artwork for a tactile finish people feel immediately. Great for brand marks and patterns.
3D Texture
Depth Debossing

Debossing

Recessed detail
Pressed-in detail for subtle luxury. Works beautifully for minimal packaging where restraint looks premium.
Luxury Minimal
Windows Die-Cut Windows

Die-Cut Windows

Show the product
Custom window shapes that reveal the product. Can be open or backed with clear film depending on use.
Retail Product focus

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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