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Shirt Boxes

A good shirt deserves better than a flimsy carton. That’s why we make custom shirt boxes that feel solid, look sharp, and carry your branding with confidence. Whether you’re a retailer selling everyday lines or showcasing a premium collection, we cut boxes to fit, print them to match your style, and make sure they hold up in storage and shipping.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Custom Shirt Boxes – Deliver a Premium Unboxing Experience

Make your apparel packaging stand out with Healey Packaging’s custom shirt boxes, designed for premium retail impact and lasting brand impressions. Our boxes are tailored for UK-based B2B clients, including fashion retailers, shirt brands, and packaging resellers. With full customisation options, luxury finishes, eco-conscious materials, and low MOQs, we provide scalable packaging solutions that elevate your brand and protect your garments.

Innovative Variety of Box Styles and Designs

We offer an extensive range of shirt boxes to suit every presentation need:

  • Rigid boxes for premium retail packaging
  • Foldable shirt boxes for cost-effective shipping and storage
  • Magnetic closure boxes for luxury gifting experiences
  • Window cut-out boxes to preview designs without opening

From classic styles to contemporary finishes, our design flexibility ensures your shirt packaging aligns with your brand’s visual identity and market positioning.

Printing and Finishing Choices for T Shirt Boxes

A plain box does the job, but a printed one does more — it carries your name out the door. We give you options to make your T shirt boxes feel on-brand.

You can keep it simple with CMYK or Pantone inks to match your colours. Want more texture? Embossing and debossing add detail you can feel. Spot UV works well if you want certain parts to shine. For surface finishes, you’ve got the choice of matt or gloss lamination. And if you’re going for a premium look, foil stamping in gold, silver, or even rose gold adds that extra hit of impact.

These aren’t just decorative touches — they make your packaging tougher, longer-lasting, and harder to ignore, whether you’re selling on the high street or shipping online orders.

Options for Shirt Box Sizes

No two brands are alike, and neither are their packaging needs. We manufacture boxes to your exact dimensions. Whether you’re offering single units, folded or flat-packed garments, or looking for shirt boxes with lids and clear lids, we’ve got you covered.

Our custom sizing is perfect for:

  • T shirt box collections
  • Multi-shirt packaging
  • Box of shirts subscription models

We also offer sample box production for approval before bulk printing.

Eco-Friendly Packaging Materials for Your Box of Shirts

Choose from our wide range of sustainable and durable packaging materials designed to protect and impress:

  • Recycled kraft offers a natural, earthy aesthetic that appeals to eco-conscious consumers.
  • Corrugated board provides excellent strength, making it ideal for shipping and long-distance delivery.
  • Art card and paperboard give your shirt packaging a premium, smooth finish—perfect for retail display or gifting.

We also offer biodegradable and recyclable options to help reduce environmental impact and support your brand’s green commitment.

Why Healey Packaging is the Smart Choice for Your Business?

As a trusted UK supplier, Healey Packaging offers a complete solution tailored to your needs. We provide low minimum order quantities starting at just 100 units, making it easy for businesses of all sizes to get started. Enjoy the convenience of free UK delivery, along with fast turnaround times, typically between 8–12 working days.

We’ve got a design team that helps shape boxes so they actually work — not just in how they look, but in how they hold and ship. That’s why shops, online sellers, and even wholesale resellers keep coming back. Some need steady supply for scaling up, others just want a reliable run for a new launch. Either way, Healey Packaging make sure the quality holds and the cost stays sensible.

Tailored Solutions for Every Market

  • Shirt boxes for gifts – Ideal for retail gifting, brand promotions, and special events
  • Shirt boxes in bulk – Efficient for seasonal collections or promotional campaigns
  • Shirt with box packaging sets – Excellent for coordinated branding or subscription offerings

Whether you’re a start-up or established brand, we customise to fit your business goals.

FAQs About Custom Shirt Boxes

What’s the minimum order I can place?

We usually start at about 100 boxes. That way smaller runs — like seasonal promotions or product launches — are doable without overstocking. Bigger quantities get better pricing, but you don’t have to order thousands just to get started.

Can I put my logo on the boxes?

Yes, we can. Most brands at least want their name or logo on the box. Some stop there, others push further — adding foil, embossing, spot UV, or full-colour designs. It depends on how bold you want the packaging to look.

Do you make eco-friendly shirt packaging?

Yes, and it’s something more businesses now ask for. We can cut your boxes from recyclable or biodegradable board, and FSC-certified material is available if you want the assurance of certified sourcing.

What sizes are available?

All boxes are made to your required dimensions—whether for a t shirt box, multipack or shirt gift boxes.

What is your lead time?

Standard production takes 8–12 business days after final artwork approval. Express services are available upon request.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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