SBS Board
Smooth white board for premium printed retail packaging.
Hats are more than just a fashion. They require unique packaging with colourful designs. Regardless of whether you own an impressive selection of fashionable fedoras, baseball caps, or sun hats, it is important to protect them. Hat boxes make for great storage and organisational solutions. It is crucial to select the best custom boxes for your hats. You can find everything you need from custom designs to functional storage solutions.
Product details
Looking for reliable and elegant solutions to store, ship, or display your hats? Our custom hat boxes are designed to preserve the shape, style, and quality of every type of headwear — from fedoras to fascinators, trilbies to baseball caps. Whether you’re a retailer, event organiser, or simply passionate about hat storage, we offer the best hat boxes for storage, gifting, and branding.
With hat boxes for sale in a variety of sizes, colours, and materials, we cater to every need — whether it’s a large hat box for wide-brim hats, a small hat box for berets, or cap boxes tailored for baseball caps. Each box is built to offer superior protection while enhancing presentation.
Available in:
Our hat boxes wholesale options are perfect for shops, boutiques, and fashion brands. These boxes are customisable with your logo, colours, and print designs — ideal for creating a consistent retail experience.
Need a box for caps or a specific cap box size? Our cap box storage solutions are designed to protect the brim and structure of baseball caps and snapbacks — whether for display or delivery. They’re a must for sports brands and eCommerce stores.
Some folks want that old-school vintage charm. Others go straight for minimal and modern. Either way, we’ve got hat boxes that suit the vibe—weddings, birthdays, big brand events, you name it. And yep, you can add your own branding or message to make it personal.
Our hat packaging boxes are crafted from top-notch materials including cardboard, kraft, and rigid stock. These options ensure protection against damage and keep your products in pristine condition. Select cardboard hat boxes for lightweight needs or rigid boxes for luxurious gifting.
We’re not just ticking a green box—we actually care about how this stuff gets made. Most of what we make is done with recycled or eco-friendly board—we’ve made that a priority. We keep tweaking things—less waste here, better materials there. It’s a work in progress, but we take it seriously. If your brand leans eco, we’ll get along just fine.
We use high-quality, rigid and corrugated cardboard to create sturdy, eco-conscious hat packaging boxes. All our boxes:
Highlight your branding with innovative printing options. We can print in full CMYK for bold colours, and if you’re after something extra, we’ve got options like spot UV or embossing to give your design a bit more edge. Whether it’s vintage hat boxes or modern cap box packaging, we ensure unmatched precision and appeal.
Our hat boxes for women and men cater to a variety of styles. From baseball hat boxes to elegant packaging for professional events, you’ll find options that suit every occasion. Bulk purchases are also supported.
As specialised hat boxes suppliers, Healey Packaging understand the unique requirements of storing and presenting headwear. Our products are:
Got a boutique line that needs something elegant? Or maybe you’re after bulk hat boxes for retail? Either way, just give us a shout—we’ll help you figure out what works best for your products.
Generic boxes just don’t cut it when it comes to protecting hats. We’ve seen too many arrive crushed, dusty, or just… underwhelming. We don’t just make boxes—we build packaging that protects your hats and matches your brand’s look and feel. Got something unique in mind? Great. We’ll walk you through the options and make sure it turns out exactly how you imagined.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order |
| Paper Stock | SBS, Kraft, Corrugated, Rigid Board |
| Printing | CMYK, PMS, Digital, Offset |
| Finishing | Matte, Gloss, Foil, Embossing, Debossing, Spot UV |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recyclable, FSC Options |
| Proof | Flat View, 3D Mock-up, Physical Sampling On Request |
| Turnaround | 7–10 Working Days After Artwork Approval |
| Shipping | Free shipping to the UK and USA. |
Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.
Smooth white board for premium printed retail packaging.
Natural board for recyclable, earthy and understated packaging.
Fluted board for ecommerce, shipping and added product protection.
Premium stock for gift, luxury and presentation packaging.
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Warm metallic detail for logos, names and premium accents.
Clean metallic highlight for luxury and technical branding.
Gloss contrast applied to selected artwork areas.
Raised texture for tactile logos and brand marks.
Pressed detail for understated depth and texture.
Smooth tactile coating for premium handling.
Low-shine surface for modern, refined packaging.
Bright protective surface for stronger colour impact.
Hold products neatly in place during display and shipping.
Show the product while keeping packaging structured.
Create custom openings, contours and display details.
Add carry-friendly structure for selected box styles.
Add a branded outer layer around trays, boxes or products.
Separate multiple items inside one package.
Add a gift-ready finishing detail where suitable.
Support selected retail display requirements.
Yeah, absolutely. We make them in all sorts of sizes—small, oversized, tall, flat—you name it. Whether it’s a cap, a floppy wide-brim, or something in between, we’ll build the box to fit your product, not the other way around.
Yeah, they’re totally fine for either. We’ve done boxes for all sorts—men’s caps, women’s fascinators, even a few that don’t really fit into one category. Just let us know what kind of hat you’re working with, and we’ll shape the box around that.
Absolutely. Our wholesale options come with competitive pricing and consistent quality — ideal for retailers and manufacturers.
We offer full custom printed hat boxes using CMYK or Pantone colours. You can include logos, product visuals, taglines, or unique patterns.
Yep, especially the ones with structured brims. We’ve designed cap boxes that hold their shape and protect the front panel in transit, so your product arrives looking just right.
Most of the time, yeah. Kraft board, recyclable card—those are our go-to. If you’re after something properly green (like biodegradable windows or compostable print), just say so. We’ll make it happen.
Work through the size, material and print details with Healey Packaging before your order moves into production.
Share your product dimensions, quantity and delivery requirements when requesting a quote.
Choose dimensions and a packaging format around your product and packing method.
Compare material options for presentation, product weight and day-to-day handling.
Specify your colours, artwork and finishing details for a coordinated printed pack.
Check dielines, print areas and artwork requirements before approving production.
No minimum order. Share the quantity you need when requesting your quote.
Tell us your delivery postcode and deadline so we can plan your order.
From our customers
In our customers’ own words. Selected excerpts from company reviews on Trustpilot.
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Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…
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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.
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I had a great experience working with Healey Packaging, I love my new candle boxes.…
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We had a deadline they needed to meet for me and they did.…
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Had a very good experience with Healey. This is the second time we have used them…
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Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…
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I looked through about 100 unhelpful suppliers, then found Healey Packaging.…
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Great quality product and excellent service from Alex.
Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.
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