Custom Hat Boxes

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Free shipping for all orders deliveries in the UK, USA, and Canada.
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24/7 Customer Support, Fast Turnaround, Expert Designing Team.

Hats are more than just a fashion. They require unique packaging with colourful designs. Regardless of whether you own an impressive selection of fashionable fedoras, baseball caps, or sun hats, it is important to protect them. Hat boxes make for great storage and organisational solutions. It is crucial to select the best custom boxes for your hats. You can find everything you need from custom designs to functional storage solutions.

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WE PROVIDE OUR CUSTOMERS RELIABLE PACKAGING SERVICE

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Starting Froom 100 Boxes

Custom Sizes

Custom Sizes & Styles

High Quality Offset printing

High Quality Offset Printing

Recycled

Recyclable

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Free Shipping

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Premium Hat Packaging for Style, Storage & Protection

Looking for reliable and elegant solutions to store, ship, or display your hats? Our custom hat boxes are designed to preserve the shape, style, and quality of every type of headwear — from fedoras to fascinators, trilbies to baseball caps. Whether you’re a retailer, event organiser, or simply passionate about hat storage, we offer the best hat boxes for storage, gifting, and branding.

Buy Hat Boxes Online – Style Meets Practicality

With hat boxes for sale in a variety of sizes, colours, and materials, we cater to every need — whether it’s a large hat box for wide-brim hats, a small hat box for berets, or cap boxes tailored for baseball caps. Each box is built to offer superior protection while enhancing presentation.

Available in:

  • Round hat boxes – timeless and elegant
  • Cardboard hat boxes with lids – durable, protective, and eco-friendly
  • White hat boxes, black hat boxes, and more – choose a finish to match your branding or event

Custom Hat Boxes for Every Purpose

Retail & Bulk Hat Boxes

Our hat boxes wholesale options are perfect for shops, boutiques, and fashion brands. These boxes are customisable with your logo, colours, and print designs — ideal for creating a consistent retail experience.

Cap Box Packaging

Need a box for caps or a specific cap box size? Our cap box storage solutions are designed to protect the brim and structure of baseball caps and snapbacks — whether for display or delivery. They’re a must for sports brands and eCommerce stores.

Gifting & Special Occasions

From vintage hat boxes to modern minimalist designs, we offer stunning hat boxes for women and men ideal for weddings, birthdays, and corporate events. Add your branding or message for a truly personalised experience.

Durable and Quality Materials

Our hat packaging boxes are crafted from top-notch materials including cardboard, kraft, and rigid stock. These options ensure protection against damage and keep your products in pristine condition. Select cardboard hat boxes for lightweight needs or rigid boxes for luxurious gifting.

Eco-Friendly Packaging Solutions

Sustainability is at the heart of our production processes. We use eco-friendly materials to reduce environmental impact while delivering high-quality packaging. Perfect for brands and individuals committed to green practices.

Cardboard Hat Box Options

We use high-quality, rigid and corrugated cardboard to create sturdy, eco-conscious hat packaging boxes. All our boxes:

  • Come with secure lids to protect from dust and deformation
  • Are available in custom sizes, including extra large hat boxes
  • Can be ordered in bulk quantities for wholesale pricing
  • Include cheap hat boxes options without compromising quality

Advanced Printing Techniques for Premium Results

Highlight your branding with innovative printing options. Our services include vibrant CMYK colours, spot UV finishes, and embossing to accentuate your designs. Whether it’s vintage hat boxes or modern cap box packaging, we ensure unmatched precision and appeal.

Perfect for All Hat Types

Our hat boxes for women and men cater to a variety of styles. From baseball hat boxes to elegant packaging for professional events, you’ll find options that suit every occasion. Bulk purchases are also supported.

Why Choose Our Hat Boxes Packaging?

As specialised hat boxes suppliers, Healey Packaging understand the unique requirements of storing and presenting headwear. Our products are:

  • Designed specifically for optimal hat protection
  • Available in various sizes and styles to suit different hat types
  • Customisable with your branding, colours, and designs
  • Made from durable, high-quality materials
  • Eco-friendly options available
  • Competitively priced, especially for wholesale orders

Whether you need elegant personalised hat boxes for a boutique collection or bulk packaging boxes for hats for your retail business, our team is ready to create the perfect solution.

Ready to Elevate Your Hat Packaging?

Don’t settle for generic boxes that fail to protect your valuable headwear. Invest in custom hat boxes that preserve your products while enhancing your brand image. Contact Healey Packaging to discuss your specific hat packaging needs and discover how our team can take your presentation to the next level.

Frequently Asked Questions (FAQs)

What sizes are available for your custom hat boxes?

We offer all sizes including small, large, and extra large hat boxes. Each box can be custom-made to fit your specific type, from caps to wide-brimmed hats.

Can I use these hat boxes for both men’s and women’s headwear?

Yes. Our hat boxes for women and men are suitable for all styles and can be designed to reflect your brand or event theme.

Do you offer hat boxes wholesale?

Absolutely. Our wholesale options come with competitive pricing and consistent quality — ideal for retailers and manufacturers.

What printing options are available?

We offer full custom printed hat boxes using CMYK or Pantone colours. You can include logos, product visuals, taglines, or unique patterns.

Are your hat boxes suitable for shipping caps?

Yes. Our specially designed cap boxes ensure the structured parts of caps (like the brim) are protected during transit.

Are the materials eco-friendly?

We use recyclable cardboard and kraft paper, and we also offer eco-conscious finishes. Let us know if you need eco-friendly packaging.

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