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I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
★★★★★

Great communication, fast service and very professional.

Brynhildur
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Outstanding quality and very reliable service.

Harry George
Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

Cardboard Sleeve Packaging

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Cardboard sleeves are one of those packaging solutions that look simple, but carry a lot of weight when it comes to presentation and practicality. Slide a well-designed sleeve over a box and suddenly it feels branded, retail-ready, and more secure. That’s why so many UK food brands, cosmetics makers, and subscription companies rely on cardboard sleeve packaging — it’s a cost-effective way to protect products, improve unboxing, and tell a brand story. At Healey Packaging, we’ve been supplying custom cardboard sleeves for more than a decade, trusted by 1,000+ businesses across the UK.

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1 Box Style
2 Material
3 Quantity
4 Contact

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ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Why Cardboard Sleeve Packaging Work for Different Sectors?

Not every business needs a full box, but every product deserves a good first impression. Cardboard sleeves for boxes give you the middle ground: enough coverage to add branding and protect surfaces, without the cost of over-packaging.

  • Food brands use cardboard sleeves for takeaway trays, bakery items, or frozen meals, with food-grade boards and inks.
  • Retailers use cardboard box sleeves to turn plain cartons into premium-looking gift packaging.
  • E-commerce brands use sleeves for subscriptions, giving boxes a consistent, professional finish.

It’s flexible packaging that adapts to the product, not the other way round.

Customising Your Cardboard Sleeves

When we design cardboard sleeve packaging, we don’t start with a generic template. We begin with your box dimensions, then cut a sleeve that actually fits — snug, not sliding around. From there, you decide how far to take it:

  • Lightweight carton sleeves for everyday retail items.
  • Corrugated cardboard sleeves when the product is heavier or more fragile.
  • Finishes like gloss, soft-touch, or foil for brand impact.
  • Windows or cut-outs so customers can see the product before buying.
  • Inside printing for instructions, promotions, or even hidden design touches.

Since the sleeve is the part people handle first, we pay close attention to how it fits, slides, and holds up in daily use.

How Box Sleeves Protect and Present?

A cardboard box sleeve isn’t only about branding. A sleeve helps the box feel more secure in your hands — it stops lids from sliding open in transit and keeps the surface from getting knocked about. And because you have to slide it off rather than tear it open, the unboxing slows down a little, giving the product more presence when it’s revealed. For food brands, sleeves double as tamper checks while still giving you space for ingredients and design. For fragile goods, pairing a sleeve with a tray or rigid box adds strength without making the package bulky.

Sustainability and Compliance Where It Matters

We know packaging has to line up with modern expectations. That’s why we offer FSC®-certified cardboard sleeves, recyclable and biodegradable stocks, and food-safe inks where required. If you’re working toward sustainability targets, we can advise on the right sleeve specification so you’re not just compliant — you’re making a statement that customers will notice.

Scalable Runs for Start-Ups and Established Brands

We keep minimums low — as little as 100 sleeves — so small businesses can test runs or launch seasonal packaging. But we also handle cardboard sleeves wholesale, scaling up to 100,000+ for distributors, food producers, and national retailers. Because everything is managed in-house — from artwork prep to finishing — you get consistent quality and no lost files between suppliers.

Why Healey Packaging?

With more than 10 years of experience, we’ve seen how a simple sleeve can transform both product perception and sales. Our team of packaging specialists test every design for fit and stability, making sure it works in real-world conditions — on shelves, in stockrooms, and in delivery vans. That’s why we’re the cardboard sleeve suppliers UK brands trust, whether it’s for high-volume FMCG lines or luxury short runs.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Can cardboard sleeves be used for hot or chilled food?

Yes. We supply sleeves made with food-grade board and inks that withstand refrigeration or contact with warm containers.

What’s the smallest order you accept?

We usually start from 100 sleeves, which works well for seasonal products or market testing.

Can I order corrugated sleeves for heavy items?

Absolutely. For glass bottles, jars, or other weighty products, we can cut sleeves from corrugated stock for added strength.

Do you ship outside the UK?

Yes — while most of our clients are UK-based, we also deliver across the EU and globally.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons.

Strong Corrugated Cardboard

Corrugated Cardboard

Shipping • E-commerce • Heavy items
Fluted structure for strength and cushioning. Best for mailers, shippers, and products that need real protection in transit.
Durable Protective
Eco Natural Brown Kraft

Natural Brown Kraft

Eco brands • Food • Lifestyle
A warm, uncoated look that feels honest and natural. Great for bakery, subscription packaging, and earthy brand aesthetics.
Recyclable Natural look
Premium SBS / Bleach Card

SBS / Bleach Card

Beauty • Pharma • Retail
Bright white surface for sharp detail and clean colour. Ideal for premium cartons where print quality must stay crisp.
High print Clean white
Luxury Black Kraft / Black Card

Black Kraft / Black Card

Luxury • Gifts • Apparel
Deep matte stock that pairs beautifully with foil and minimalist branding. Built for premium shelf presence and gifting.
Foil-ready Premium look
Flexible Digital Print

Digital Print

Short runs • Variable designs
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Low MOQ Fast
Classic Offset Print

Offset Print

Larger runs • Brand accuracy
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Sharp detail Cost-effective
Tactile Scodix Enhancement

Scodix Enhancement

Raised effects • Spot textures
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
3D feel Premium
Gloss UV Print

UV Print

Rich colour • Instant cure
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
Vibrant Durable
Standard CMYK Process Inks

CMYK Process Inks

Full colour • Gradients
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
Versatile Full colour
Branding Pantone Spot Inks

Pantone Spot Inks

Exact brand tones
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
Consistent On-brand
Bold Screen Printing

Screen Printing

Thick ink • Strong coverage
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
Opaque Vibrant
Eco Soy / Vegetable Inks

Soy / Vegetable Inks

Lower VOC options
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Low VOC Eco-minded
Matte Matte Lamination

Matte Lamination

Soft look • Low glare
Smooth, modern finish that reduces shine and improves scuff resistance. A favourite for premium cartons.
Premium Modern
Gloss Gloss Lamination

Gloss Lamination

Shiny • Eye-catching
Boosts vibrancy and protects print. Great when you want shelf pop and a brighter finish.
Shiny Protective
Tactile Soft-Touch Coating

Soft-Touch Coating

Luxury feel
Velvety, premium hand-feel that elevates unboxing. Best for luxury and gift packaging.
Velvety High-end
Highlight Spot Gloss UV

Spot Gloss UV

Logo & details
Gloss applied only where you want attention. Makes logos and patterns catch light without coating the entire box.
Contrast Logo focus
Luxury Foil Stamping

Foil Stamping

Gold • Silver • Custom
Metallic foil pressed into stock for premium impact. Perfect for logos, borders, and gift packaging accents.
Metallic Premium
Raised Embossing

Embossing

3D raised detail
Raises selected artwork for a tactile finish people feel immediately. Great for brand marks and patterns.
3D Texture
Depth Debossing

Debossing

Recessed detail
Pressed-in detail for subtle luxury. Works beautifully for minimal packaging where restraint looks premium.
Luxury Minimal
Windows Die-Cut Windows

Die-Cut Windows

Show the product
Custom window shapes that reveal the product. Can be open or backed with clear film depending on use.
Retail Product focus

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We’ll recommend the right board, print, and finish for performance.

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