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Custom Packaging — No Minimum Order Flexible quantities for launches, growing brands and repeat orders.
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Starting From: £0.16
Final price depends on material, size and quantity.

Tray And Sleeve Box

Made to Order Custom Printed No Minimum

There’s a quiet thrill in that perfect slide – when sleeve meets tray with satisfying precision. This is why discerning brands choose our tray and sleeve box solution: it elevates packaging from mere container to curated experience. That moment of controlled revelation does more than protect your product; it builds anticipation, creating a branded memory that lingers. We’ve seen it work beautifully for everything from handmade chocolates to high-end cosmetics – packaging that safeguards your products while making them impossible to ignore on the shelf. The psychology is proven – products presented this way command greater perceived value, driving repeat purchases and brand loyalty.

Choose Your Box Style

Select the packaging style that best suits your product and brand.

Description

Why Tray and Sleeve Packaging Works in Retail?

Tray and sleeve packaging combines a sliding outer sleeve with a fitted tray. The tray supports the product, while the sleeve provides space for branding and product information. Agree the internal fit, board strength and sleeve clearance around your product so the box opens smoothly and holds its contents securely.

No Two Products Alike – Neither Are Our Tray & Sleeve Boxes

Every product has its quirks. That’s why we design custom tray and sleeve boxes based on your exact requirements. Whether it’s a snug fit for soaps, a rigid base for glass cosmetics, or lightweight stock for confectionery, we’ll build the tray and sleeve box template to your specifications. You choose the size, material, and finish — we make sure it delivers consistency at every stage of production.

Industry Uses for Sleeve and Tray Boxes

This packaging format adapts easily across sectors. Recent projects include:

  • Soap box sleeve and tray sets for artisan skincare brands
  • Chocolate and confectionery sleeves with foil accents for seasonal promotions
  • Cosmetic launches where protective trays stop products moving in transit
  • Stationery and gift packaging using rigid board for structural strength
  • Food brands needing trays made from food-safe, certified boards

Materials & Sustainable Options

Our tray and sleeve boxes wholesale are available in a variety of boards:

  • Rigid board for luxury gifting and premium presentation
  • Folding carton for lightweight, cost-effective production
  • Kraft stock for brands wanting a natural, eco-friendly look
  • Food-grade board for packaging items that require direct contact approval
  • Made with FSC®-certified paperboard to meet your sustainability commitments

Our tray and sleeve boxes offer premium finishes including matte/gloss lamination, foil stamping, embossing, debossing, soft-touch coatings, and spot UV. Internal printing is available for ingredients, brand messaging, or promotional content.

What This Packaging Does for Your Brand?

  • Safeguards fragile items during transit and in-store handling
  • Creates a premium reveal experience with its signature sliding motion
  • Creates opportunities for bold, high-impact branding
  • Encourages customers to reuse the box, keeping your brand visible
  • Reduces product returns by ensuring a secure, well-fitted structure

A Partner With Proven Experience

Because we manage everything in-house — from dieline creation to prototyping and mass production — you get consistent quality, clear communication, and reliable turnaround. Whether you’re starting with 100 units for a trial run or scaling up to 100,000+ for national distribution, our facilities can flex with your needs.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree shipping to the UK and USA.
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

Real feedback.
Thoughtful packaging.

In our customers’ own words. Selected excerpts from company reviews on Trustpilot.

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Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

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I had a great experience working with Healey Packaging, I love my new candle boxes.…

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We had a deadline they needed to meet for me and they did.…

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Had a very good experience with Healey. This is the second time we have used them…

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Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…

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I looked through about 100 unhelpful suppliers, then found Healey Packaging.…

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Great quality product and excellent service from Alex.

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Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.

Our Packaging Projects

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