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UK Packaging Specialists Low MOQ Fast Turnaround
★★★★★

I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
★★★★★

Great communication, fast service and very professional.

Brynhildur
★★★★★

Outstanding quality and very reliable service.

Harry George
Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

1 Gallon Mylar Bags

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Once products move beyond small quantities, regular pouches start causing problems. They crease, they don’t seal consistently, and they rarely hold shape once filled. That’s usually when brands switch to custom 1 gallon Mylar bags. They’re simply more practical. Stronger seals, more room to work with, and far better protection for products that need to sit, ship, or store without constant handling. We make these bags to be used daily, not just to look good in photos.

Get Your Custom Quote

Share your pouch details and we will send your best price.

1 Style & Size
2 Material
3 Quantity
4 Contact

Choose Style & Size

Select pouch style from images and enter finished size.

ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Why 1 Gallon Mylar Bags Are Used for Serious Storage?

A 1 gallon Mylar bag isn’t about convenience, it’s about control. These bags are commonly chosen when product freshness, odour containment, and moisture resistance matter over weeks or months, not days. The multi-layer barrier structure blocks oxygen and light, making them suitable for food storage, bulk ingredients, herbal products, and other sensitive contents.

For customers storing larger quantities, the difference is noticeable. Products hold their texture, aroma, and quality far longer than standard plastic packaging. That’s why 1 gallon Mylar bags for food storage are widely used by wholesalers and producers rather than casual retailers.

Options for Sealing, Windows, and Oxygen Control

Most brands using gallon-size packaging want flexibility. We produce 1 gallon Mylar ziplock bags for repeated access, as well as heat-seal formats for long-term storage. If your product requires extra protection, we can design bags compatible with oxygen absorbers without compromising the seal.

Visibility is another common request. Some businesses prefer 1 gallon Mylar bags with window panels so customers can see texture or colour before purchase. Others keep packaging opaque for light-sensitive goods. Both options are available, and we help you choose based on how the product behaves over time, not just aesthetics.

Large-Scale Mylar Bag Printing for Short Runs & Wholesale

Printing on larger Mylar bags needs more thought than small pouches. Artwork has to sit correctly once the bag is filled, sealed, and standing. We offer printed 1 gallon Mylar bags using durable inks that resist scuffing and folding wear.

Whether you’re ordering short runs for testing or wholesale 1 gallon Mylar bags for full production, we adjust print methods to suit volume and budget. The goal is clarity, not overdesign. Clear branding, readable information, and a layout that still looks right when the bag is full.

One Gallon or Half? Choose the Right Bag for Your Product

While one gallon is popular, some products need a step down. We also manufacture half-capacity formats such as 1/2 gallon Mylar bags, allowing brands to keep packaging consistent across different SKUs.

All sizes are built using food-safe materials that meet UK and EU contact standards where required. Thickness, finish, and seal strength are adjusted depending on whether the bag is used for dry goods, bulk storage, or retail presentation.

Mylar Bags That Reduce Waste & Returns

From a logistics point of view, these bags store flat, ship efficiently, and reduce outer carton waste. For customers, they feel solid and dependable. That combination lowers damage rates, reduces returns, and improves perceived value without adding unnecessary packaging layers.

With over a decade of experience supplying Mylar packaging across the UK, Healey Packaging has produced thousands of large-format bags for brands that rely on consistency, not gimmicks.

Quality by Design: How Healey Packaging Handles Production

Once you share your requirements, we confirm dimensions, material structure, and sealing method. You’ll receive a digital proof before printing begins. Production is handled in controlled batches, followed by quality checks on seals, print alignment, and material thickness. Standard lead times are 10–14 working days, with support available for larger or repeat orders.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Can these bags be used for long-term food storage?

Yes, they’re designed to block air and moisture effectively.

Do you supply oxygen absorber-ready bags?

Yes, we can configure them for absorber use.

Are ziplock options available?

They are, alongside heat-seal formats.

What’s the minimum order quantity?

MOQs vary, but bulk options are available.

Do you ship across the UK?

Yes, nationwide delivery is standard.

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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