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Cardboard Sleeve Packaging

Cardboard sleeves are one of those packaging solutions that look simple, but carry a lot of weight when it comes to presentation and practicality. Slide a well-designed sleeve over a box and suddenly it feels branded, retail-ready, and more secure. That’s why so many UK food brands, cosmetics makers, and subscription companies rely on cardboard sleeve packaging — it’s a cost-effective way to protect products, improve unboxing, and tell a brand story. At Healey Packaging, we’ve been supplying custom cardboard sleeves for more than a decade, trusted by 1,000+ businesses across the UK.

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Why Choose Healey Packaging?

We combine expert printing, sustainable materials, and flexible options to support brands of every size — all made right here in the UK.

High Quality Printing

High Quality Printing

Get rich colours, sharp details, and premium finishes on every custom box we print.

Low Minimum Order

No Minimum Order

Order as few as 100 boxes — ideal for startups, test runs, and small businesses.

Custom Sizes & Styles

Custom Sizes & Styles

Get expert help to refine your box layout and branding — at no extra cost.

Eco-Friendly Packaging

Eco-Friendly Packaging

Choose from recyclable, biodegradable, and FSC-certified materials.

Fast Turnaround

Fast Turnaround

Quick production and delivery times to meet urgent deadlines.

Free UK Shipping

Free UK Shipping

Enjoy hassle-free shipping across the UK on all standard orders.

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Why Cardboard Sleeve Packaging Work for Different Sectors?

Not every business needs a full box, but every product deserves a good first impression. Cardboard sleeves for boxes give you the middle ground: enough coverage to add branding and protect surfaces, without the cost of over-packaging.

  • Food brands use cardboard sleeves for takeaway trays, bakery items, or frozen meals, with food-grade boards and inks.
  • Retailers use cardboard box sleeves to turn plain cartons into premium-looking gift packaging.
  • E-commerce brands use sleeves for subscriptions, giving boxes a consistent, professional finish.

It’s flexible packaging that adapts to the product, not the other way round.

Customising Your Cardboard Sleeves

When we design cardboard sleeve packaging, we don’t start with a generic template. We begin with your box dimensions, then cut a sleeve that actually fits — snug, not sliding around. From there, you decide how far to take it:

  • Lightweight carton sleeves for everyday retail items.
  • Corrugated cardboard sleeves when the product is heavier or more fragile.
  • Finishes like gloss, soft-touch, or foil for brand impact.
  • Windows or cut-outs so customers can see the product before buying.
  • Inside printing for instructions, promotions, or even hidden design touches.

Since the sleeve is the part people handle first, we pay close attention to how it fits, slides, and holds up in daily use.

How Box Sleeves Protect and Present?

A cardboard box sleeve isn’t only about branding. A sleeve helps the box feel more secure in your hands — it stops lids from sliding open in transit and keeps the surface from getting knocked about. And because you have to slide it off rather than tear it open, the unboxing slows down a little, giving the product more presence when it’s revealed. For food brands, sleeves double as tamper checks while still giving you space for ingredients and design. For fragile goods, pairing a sleeve with a tray or rigid box adds strength without making the package bulky.

Sustainability and Compliance Where It Matters

We know packaging has to line up with modern expectations. That’s why we offer FSC®-certified cardboard sleeves, recyclable and biodegradable stocks, and food-safe inks where required. If you’re working toward sustainability targets, we can advise on the right sleeve specification so you’re not just compliant — you’re making a statement that customers will notice.

Scalable Runs for Start-Ups and Established Brands

We keep minimums low — as little as 100 sleeves — so small businesses can test runs or launch seasonal packaging. But we also handle cardboard sleeves wholesale, scaling up to 100,000+ for distributors, food producers, and national retailers. Because everything is managed in-house — from artwork prep to finishing — you get consistent quality and no lost files between suppliers.

Why Healey Packaging?

With more than 10 years of experience, we’ve seen how a simple sleeve can transform both product perception and sales. Our team of packaging specialists test every design for fit and stability, making sure it works in real-world conditions — on shelves, in stockrooms, and in delivery vans. That’s why we’re the cardboard sleeve suppliers UK brands trust, whether it’s for high-volume FMCG lines or luxury short runs.

FAQs About Cardboard Sleeves

Can cardboard sleeves be used for hot or chilled food?

Yes. We supply sleeves made with food-grade board and inks that withstand refrigeration or contact with warm containers.

What’s the smallest order you accept?

We usually start from 100 sleeves, which works well for seasonal products or market testing.

Can I order corrugated sleeves for heavy items?

Absolutely. For glass bottles, jars, or other weighty products, we can cut sleeves from corrugated stock for added strength.

Do you ship outside the UK?

Yes — while most of our clients are UK-based, we also deliver across the EU and globally.

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