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Long Boxes

When a standard box falls short, you need a packaging solution that truly measures up. That’s the whole reason we make long cardboard boxes. They’re the problem-solvers for your awkwardly-sized, extra-length items that need to get from A to B in one piece. Think shipping antique maps, protecting a new fishing rod, or sending out a batch of tennis rackets. No complicated features, just seriously sturdy construction that does the job properly and gives you a nice, big canvas for your logo.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why Brands Turn to Long Storage Boxes?

Not every product fits neatly into a square. Businesses that deal with prints, tools, bottles, or specialist components often struggle with packaging that leaves too much empty space. That means wasted money on void-fill, higher shipping costs, and a greater risk of damage in transit.

That’s where our custom long boxes step in. Sized to your exact product dimensions, they keep everything snug, well-protected, and easier to stack or store. Less movement inside the box means fewer returns — and a better first impression when your customer unpacks their order.

Tailored Long Box Solutions for Every Industry

Because every industry works differently, our long packing boxes are designed with versatility in mind. Over the years, we’ve produced:

  • Postal tubes and cartons for posters, maps, and artwork
  • Long storage boxes with lids for retail stockrooms and back-office organisation
  • Rigid long boxes for premium goods like luxury bottles or tech accessories
  • Folding carton sleeves for lightweight shipping and subscription kits
  • Long postal boxes built to Royal Mail and courier guidelines, so you save on oversized parcel charges

Each style is cut to size and finished to reflect your brand — no generic, ill-fitting packaging that weakens your presentation.

Choose the Right Material for Your Product & Values

You know your product best. That’s why we give you a choice of materials, so your cardboard long box does more than just “hold” the item:

  • Corrugated board for heavy-duty shipping strength
  • Folding carton for lighter products and bulk runs
  • Rigid board for presentation-grade protection
  • Kraft stock for eco-minded brands that want a natural, recyclable look

Where sustainability is a priority, we also supply FSC®-certified and recyclable stocks — helping you meet compliance standards and keep your environmental promises without compromising durability.

More Than Just Protection — Branding That Sticks

A long carton box has plenty of print real estate. That means logos, handling instructions, and bold graphics can run the full length, turning what could be a plain box into an advertising asset. We offer:

  • Full-colour CMYK and Pantone printing
  • Matte, gloss, or soft-touch coatings
  • Foil stamping and embossing for premium effects
  • Spot UV for highlighting details like brand names or QR codes

This isn’t just packaging. It’s a marketing tool that leaves an impression on every customer who touches it.

Proven Expertise in Long-Format Packaging

For over ten years, we’ve been the go-to for custom packaging, trusted by 1,000+ UK brands who need reliable long-box solutions. We understand the unique challenges of protecting oversized items—whether it’s ensuring fragile golf clubs survive transit or keeping luxury retail displays flawless. You benefit from our experience without the costly guesswork.

Our integrated in-house process—handling design, prototyping, printing, and logistics—guarantees consistent quality and transparent communication from start to finish.

Real-World Benefits of Choosing Custom Long Boxes

Businesses that move to tailored long storage boxes quickly notice the difference:

  • Less wasted space, so shipping costs drop
  • Better protection, fewer returns
  • Cleaner storage in warehouses and retail backrooms
  • Improved customer unboxing experience
  • Stronger brand recall thanks to customised finishes

It’s packaging that pays for itself in saved costs and added value.

Why Healey Packaging?

We’re not just box manufacturers. We’re partners to businesses that need their packaging to work smarter. Here’s what sets us apart:

  • Low minimum order runs starting at 100 units
  • Scalable production up to 100,000+ pieces
  • Fast UK and worldwide delivery
  • Eco options on request — recyclable, biodegradable, or compostable
  • Sampling and prototyping before bulk runs
  • Dedicated account support from design to doorstep

When you choose us, you’re choosing reliability backed by years of hands-on experience.

FAQs About Long Boxes

Can I order custom long boxes in non-standard dimensions?

Yes — every box is cut to your product’s size, so you won’t pay for wasted material or shipping space.

Do you supply long boxes for shipping fragile products?

We do. Inserts, corrugated reinforcements, and foam options can be added for delicate or high-value items.

What’s the minimum order quantity?

We start from 100 units, but can scale to large wholesale orders at competitive prices.

Can you print my branding across the full length of the box?

Absolutely — full-colour printing and special finishes are available for all our long box packaging.

Do you deliver outside the UK?

Yes. We ship across the EU and worldwide, with lead times adjusted to your region.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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