Corrugated Cardboard
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
A good shirt deserves better than a flimsy carton. That’s why we make custom shirt boxes that feel solid, look sharp, and carry your branding with confidence. Whether you’re a retailer selling everyday lines or showcasing a premium collection, we cut boxes to fit, print them to match your style, and make sure they hold up in storage and shipping.
Share your box details and we will send your price.
Make your apparel packaging stand out with Healey Packaging’s custom shirt boxes, designed for premium retail impact and lasting brand impressions. Our boxes are tailored for UK-based B2B clients, including fashion retailers, shirt brands, and packaging resellers. With full customisation options, luxury finishes, eco-conscious materials, and low MOQs, we provide scalable packaging solutions that elevate your brand and protect your garments.
We offer an extensive range of shirt boxes to suit every presentation need:
From classic styles to contemporary finishes, our design flexibility ensures your shirt packaging aligns with your brand’s visual identity and market positioning.
A plain box does the job, but a printed one does more — it carries your name out the door. We give you options to make your T shirt boxes feel on-brand.
You can keep it simple with CMYK or Pantone inks to match your colours. Want more texture? Embossing and debossing add detail you can feel. Spot UV works well if you want certain parts to shine. For surface finishes, you’ve got the choice of matt or gloss lamination. And if you’re going for a premium look, foil stamping in gold, silver, or even rose gold adds that extra hit of impact.
These aren’t just decorative touches — they make your packaging tougher, longer-lasting, and harder to ignore, whether you’re selling on the high street or shipping online orders.
No two brands are alike, and neither are their packaging needs. We manufacture boxes to your exact dimensions. Whether you’re offering single units, folded or flat-packed garments, or looking for shirt boxes with lids and clear lids, we’ve got you covered.
Our custom sizing is perfect for:
We also offer sample box production for approval before bulk printing.
Choose from our wide range of sustainable and durable packaging materials designed to protect and impress:
We also offer biodegradable and recyclable options to help reduce environmental impact and support your brand’s green commitment.
As a trusted UK supplier, Healey Packaging offers a complete solution tailored to your needs. We provide low minimum order quantities starting at just 100 units, making it easy for businesses of all sizes to get started. Enjoy the convenience of free UK delivery, along with fast turnaround times, typically between 8–12 working days.
We’ve got a design team that helps shape boxes so they actually work — not just in how they look, but in how they hold and ship. That’s why shops, online sellers, and even wholesale resellers keep coming back. Some need steady supply for scaling up, others just want a reliable run for a new launch. Either way, Healey Packaging make sure the quality holds and the cost stays sensible.
Whether you’re a start-up or established brand, we customise to fit your business goals.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
We usually start at about 100 boxes. That way smaller runs — like seasonal promotions or product launches — are doable without overstocking. Bigger quantities get better pricing, but you don’t have to order thousands just to get started.
Yes, we can. Most brands at least want their name or logo on the box. Some stop there, others push further — adding foil, embossing, spot UV, or full-colour designs. It depends on how bold you want the packaging to look.
Yes, and it’s something more businesses now ask for. We can cut your boxes from recyclable or biodegradable board, and FSC-certified material is available if you want the assurance of certified sourcing.
All boxes are made to your required dimensions—whether for a t shirt box, multipack or shirt gift boxes.
Standard production takes 8–12 business days after final artwork approval. Express services are available upon request.
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.