Corrugated Cardboard
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.
Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.
Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.
Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.
Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.
Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.
Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.
Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.
Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.
Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.
Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.
Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.
Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.
Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.
High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.
Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.
Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.
Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.
Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.
There’s a reason why high-end brands choose rigid boxes. They feel substantial, hold their shape, and instantly say “premium” before your customer even opens the lid. Whether you’re packaging cosmetics, electronics, confections, or gifts — our rigid packaging is built to elevate the unboxing experience while keeping your product safe and secure.
At Healey Packaging, we help UK brands create everything from custom rigid boxes for eCommerce to bespoke rigid boxes for luxury product launches. With structural integrity, sharp detailing, and full design flexibility, you get packaging that doesn’t just contain — it communicates.
From high-end tech to handmade confections, rigid boxes suit any brand that values form as much as function. These aren’t throwaway containers — they’re part of the experience.
From velvet wraps to printed interiors, your rigid box packaging can carry your identity from the first look to the final layer. Add sleeves, belly bands, or coordinated insert trays for a premium finish.
Whether on a shop shelf, in transit, or on a customer’s dresser, rigid boxes stand their ground. They’re designed to prevent damage, reduce returns, and often get reused — helping you stay visible beyond delivery.
If you’re meeting retailer, export, or circularity standards, we’ll ensure your rigid boxes wholesale options hold up — ethically and structurally.
As a UK supplier, we keep lead times short, communication easy, and quality consistent — whether you’re trialling a seasonal range or restocking core product lines.
What’s the difference between rigid and folding cartons?
Rigid boxes are made with thick, non-collapsible board and wrapped in printed or textured paper — they don’t fold flat like standard cartons. They’re ideal for luxury products or high-end retail.
Can I get collapsible rigid boxes for easier shipping?
Yes — we offer collapsible rigid box designs with magnetic closures and reinforced edges, perfect for saving space during transit or storage.
Are your rigid boxes suitable for international shipping?
They are. Just let us know your product’s weight and fragility, and we’ll make sure the internal structure is built to handle long-distance handling.
Can you add foam or fabric inserts?
Absolutely. We can create custom foam cut-outs, satin liners, or kraft trays to suit your product’s shape and style.
What’s your lead time?
On average, 10–12 business days from artwork approval. If you’re working to a launch date, let us know — we’ll try to fast-track where possible.
With over a decade of experience in premium packaging, we’ve helped more than 1,000 UK brands protect and elevate their products. Our team doesn’t just understand print and finish — we understand positioning, unboxing, and what it takes to make a lasting impression.
If your box is part of the experience, make sure it feels worth opening.
“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”
“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”
“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”
“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”
“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”
“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”
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CONTACT
Phone:(+44) 741152 3056
Email: help@healeypackaging.co.uk
Business Hours:
Monday – Saturday
09:00 – 08:00
Office:
407 Stratford Road, Birmingham B11 4jz, United Kingdom.
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