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Rigid Packaging

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Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus
  • Description

Rigid Packaging That Adds Weight to Your Brand

There’s a reason why high-end brands choose rigid boxes. They feel substantial, hold their shape, and instantly say “premium” before your customer even opens the lid. Whether you’re packaging cosmetics, electronics, confections, or gifts — our rigid packaging is built to elevate the unboxing experience while keeping your product safe and secure.

At Healey Packaging, we help UK brands create everything from custom rigid boxes for eCommerce to bespoke rigid boxes for luxury product launches. With structural integrity, sharp detailing, and full design flexibility, you get packaging that doesn’t just contain — it communicates.

Built to Protect and Present

Structures that match the product

  • 2 piece rigid box sets with lift-off lids
  • Collapsible rigid box styles for space-saving storage
  • Custom rigid setup boxes with magnetic or ribbon closures
  • Die-cut inserts, card dividers, or fabric-lined trays

Use cases across industries

From high-end tech to handmade confections, rigid boxes suit any brand that values form as much as function. These aren’t throwaway containers — they’re part of the experience.

Branded Details that Make You Memorable

Finishes that reflect your brand

  • Foil stamping, embossing, debossing, and UV accents
  • Matte, gloss, kraft or soft-touch textures
  • Full CMYK or Pantone colour coverage

Inside counts too

From velvet wraps to printed interiors, your rigid box packaging can carry your identity from the first look to the final layer. Add sleeves, belly bands, or coordinated insert trays for a premium finish.

Built for Shelf, Courier & Customer Loyalty

Built to last — and to be kept

Whether on a shop shelf, in transit, or on a customer’s dresser, rigid boxes stand their ground. They’re designed to prevent damage, reduce returns, and often get reused — helping you stay visible beyond delivery.

Where brands use rigid

  • Luxury packaging boxes for candles, jewellery, or skincare
  • High end packaging boxes for electronics or bespoke fashion
  • Custom printed rigid boxes for PR kits or subscription drops

Sustainable Doesn’t Mean Boring

Eco options for modern brands

  • FSC® certified board stock
  • Plastic-free inserts, linings, and wraps
  • Water-based adhesives and soy inks
  • Durable construction to encourage reuse

We’ll help with compliance too

If you’re meeting retailer, export, or circularity standards, we’ll ensure your rigid boxes wholesale options hold up — ethically and structurally.

Scale-Friendly for Independent & Enterprise Brands

Ordering made easy

  • Minimum order: 100 units
  • Lead time: 10–12 working days
  • Split orders across sizes, designs, or finishes

Local production with consistent results

As a UK supplier, we keep lead times short, communication easy, and quality consistent — whether you’re trialling a seasonal range or restocking core product lines.

? Frequently Asked Questions

What’s the difference between rigid and folding cartons?

Rigid boxes are made with thick, non-collapsible board and wrapped in printed or textured paper — they don’t fold flat like standard cartons. They’re ideal for luxury products or high-end retail.

Can I get collapsible rigid boxes for easier shipping?

Yes — we offer collapsible rigid box designs with magnetic closures and reinforced edges, perfect for saving space during transit or storage.

Are your rigid boxes suitable for international shipping?

They are. Just let us know your product’s weight and fragility, and we’ll make sure the internal structure is built to handle long-distance handling.

Can you add foam or fabric inserts?

Absolutely. We can create custom foam cut-outs, satin liners, or kraft trays to suit your product’s shape and style.

What’s your lead time?

On average, 10–12 business days from artwork approval. If you’re working to a launch date, let us know — we’ll try to fast-track where possible.

Why Brands Choose Healey for Rigid Packaging?

With over a decade of experience in premium packaging, we’ve helped more than 1,000 UK brands protect and elevate their products. Our team doesn’t just understand print and finish — we understand positioning, unboxing, and what it takes to make a lasting impression.

If your box is part of the experience, make sure it feels worth opening.

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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