Rigid Board / Black Card
Premium stock for gift, luxury and presentation packaging.
You know that moment when you lift the lid off a box and feel the weight of the base underneath? That’s what two piece rigid boxes are built for. They’re simple, timeless, and endlessly versatile. At Healey Packaging, we make custom two piece rigid boxes that are sturdy enough for shipping yet refined enough for display. The lid and base fit snugly, the corners stay sharp, and the print finish makes the first impression count.
Product details
There’s a reason this design hasn’t gone out of fashion. A rigid two piece box feels familiar, but it also feels dependable. The lift-off lid gives customers a little reveal moment, which works just as well for a chocolate truffle as it does for high-end skincare. It’s not a complicated structure — and that’s the point. Strong greyboard forms the base, paper wraps add the finish, and you can customise the look to fit almost any sector.
Over the years, we’ve supplied everything from two piece rigid setup boxes for corporate gifts to compact two piece product boxes for candles and perfumes. A few examples:
Whatever you’re packaging, the structure stays strong — lids that slide on smoothly, bases that keep shape, and corners that don’t collapse.
A standard two piece box template uses rigid board between 1000–1500gsm, wrapped in printed or textured paper (120–157gsm). Packaging finishes include matte, gloss, and soft-touch; textured like linen or kraft are also available. Inserts can be made from card, foam, or moulded pulp depending on the product.
Our production meets FSC® certification for board and complies with UK/EU packaging safety regulations. For brands in food or cosmetics, that means peace of mind as well as presentation.
Rigid boxes sometimes get criticised for being less sustainable, but much depends on material choice. We manufacture custom two piece rigid boxes UK with FSC®-approved boards, recycled wraps, and water-based inks. Magnets aren’t part of this style, which makes recycling easier. If your brand promotes eco-friendly packaging, you can still offer a premium two piece box without compromising your values.
Clients often approach us after trying cheaper imports and running into issues like:
We fix these with the right board weight, precise die-cutting, and quality control at every stage. Our team checks lid-to-base fit repeatedly before shipping — a detail that stops customer complaints later.
Here’s how we bring your two piece rigid box packaging to life:
No minimum order quantity. We regularly handle runs in the tens of thousands for retail clients.
With more than ten years in the industry and thousands of projects behind us, we know what works in real-world retail. Our two piece rigid boxes wholesale service means you get consistent quality, whether you’re ordering 200 or 20,000 units. We keep everything in-house — design, print, finishing — so there are no surprises in colour, fit, or timing.
UK businesses from confectioners to tech startups rely on us because we balance presentation with practicality. And if you need design support, our team can advise on artwork placement, finishes, and inserts so the final box does justice to your brand.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order |
| Paper Stock | SBS, Kraft, Corrugated, Rigid Board |
| Printing | CMYK, PMS, Digital, Offset |
| Finishing | Matte, Gloss, Foil, Embossing, Debossing, Spot UV |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recyclable, FSC Options |
| Proof | Flat View, 3D Mock-up, Physical Sampling On Request |
| Turnaround | 7–10 Working Days After Artwork Approval |
| Shipping | Free shipping to the UK and USA. |
Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.
Premium stock for gift, luxury and presentation packaging.
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Warm metallic detail for logos, names and premium accents.
Clean metallic highlight for luxury and technical branding.
Gloss contrast applied to selected artwork areas.
Raised texture for tactile logos and brand marks.
Pressed detail for understated depth and texture.
Smooth tactile coating for premium handling.
Low-shine surface for modern, refined packaging.
Bright protective surface for stronger colour impact.
Hold products neatly in place during display and shipping.
Show the product while keeping packaging structured.
Create custom openings, contours and display details.
Add carry-friendly structure for selected box styles.
Add a branded outer layer around trays, boxes or products.
Separate multiple items inside one package.
Add a gift-ready finishing detail where suitable.
Support selected retail display requirements.
Yes, we cut and build to your exact product dimensions, from small cosmetic jars to larger retail packs.
They’re built from rigid greyboard, so they hold up well. For fragile products, we add inserts for extra security.
We do. Most clients go for FSC® board with recycled wrap. Inks can be water-based or soy-based if you want to cut solvents.
No minimum order quantity. Your quotation confirms the packaging specification and agreed costs before production.
Most jobs are ready within 12–14 working days once artwork is approved.
Work through the size, material and print details with Healey Packaging before your order moves into production.
Share your product dimensions, quantity and delivery requirements when requesting a quote.
Choose dimensions and a packaging format around your product and packing method.
Compare material options for presentation, product weight and day-to-day handling.
Specify your colours, artwork and finishing details for a coordinated printed pack.
Check dielines, print areas and artwork requirements before approving production.
No minimum order. Share the quantity you need when requesting your quote.
Tell us your delivery postcode and deadline so we can plan your order.
From our customers
In our customers’ own words. Selected excerpts from company reviews on Trustpilot.
Review excerpt
Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…
Review excerpt
Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.
Review excerpt
I had a great experience working with Healey Packaging, I love my new candle boxes.…
Review excerpt
We had a deadline they needed to meet for me and they did.…
Review excerpt
Had a very good experience with Healey. This is the second time we have used them…
Review excerpt
Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…
Review excerpt
I looked through about 100 unhelpful suppliers, then found Healey Packaging.…
Review excerpt
Great quality product and excellent service from Alex.
Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.
Recent packaging work
Pillow-style sleeve for Shawarma
CHASKA needed a custom pillow-style sleeve for shawarma packaging with a shaped structure, food-safe material, branded outside print,…
View Project
Style Reverse Tuck Box
JAMONYX needed premium reverse tuck folding carton boxes for a luxury fragrance and self-care product range. Healey Packaging…
View Project
Custom folding carton / supplement box
Fourmula needed compact supplement boxes with premium holographic detailing, starting with physical samples before moving into a 1,000-box…
View Project
Custom shaped folding sweet box / polygon event giveaway box
Envoplan Furnish needed a bespoke shaped box to hold sweets for events and client handouts. Healey Packaging helped…
View ProjectGet premium packaging that protects your product and supports your brand.
Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.