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Long Boxes

Made to Order Custom Printed No Minimum

When a standard box falls short, you need a packaging solution that truly measures up. That’s the whole reason we make long cardboard boxes. They’re the problem-solvers for your awkwardly-sized, extra-length items that need to get from A to B in one piece. Think shipping antique maps, protecting a new fishing rod, or sending out a batch of tennis rackets. No complicated features, just seriously sturdy construction that does the job properly and gives you a nice, big canvas for your logo.

Box Size

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Description

Why Brands Turn to Long Storage Boxes?

Not every product fits neatly into a square. Businesses that deal with prints, tools, bottles, or specialist components often struggle with packaging that leaves too much empty space. That means wasted money on void-fill, higher shipping costs, and a greater risk of damage in transit.

That’s where our custom long boxes step in. Sized to your exact product dimensions, they keep everything snug, well-protected, and easier to stack or store. Less movement inside the box means fewer returns — and a better first impression when your customer unpacks their order.

Tailored Long Box Solutions for Every Industry

Because every industry works differently, our long packing boxes are designed with versatility in mind. Over the years, we’ve produced:

  • Postal tubes and cartons for posters, maps, and artwork
  • Long storage boxes with lids for retail stockrooms and back-office organisation
  • Rigid long boxes for premium goods like luxury bottles or tech accessories
  • Folding carton sleeves for lightweight shipping and subscription kits
  • Long postal boxes built to Royal Mail and courier guidelines, so you save on oversized parcel charges

Each style is cut to size and finished to reflect your brand — no generic, ill-fitting packaging that weakens your presentation.

Choose the Right Material for Your Product & Values

You know your product best. That’s why we give you a choice of materials, so your cardboard long box does more than just “hold” the item:

  • Corrugated board for heavy-duty shipping strength
  • Folding carton for lighter products and bulk runs
  • Rigid board for presentation-grade protection
  • Kraft stock for eco-minded brands that want a natural, recyclable look

Where sustainability is a priority, we also supply FSC®-certified and recyclable stocks — helping you meet compliance standards and keep your environmental promises without compromising durability.

More Than Just Protection — Branding That Sticks

A long carton box has plenty of print real estate. That means logos, handling instructions, and bold graphics can run the full length, turning what could be a plain box into an advertising asset. We offer:

  • Full-colour CMYK and Pantone printing
  • Matte, gloss, or soft-touch coatings
  • Foil stamping and embossing for premium effects
  • Spot UV for highlighting details like brand names or QR codes

This isn’t just packaging. It’s a marketing tool that leaves an impression on every customer who touches it.

Proven Expertise in Long-Format Packaging

For over ten years, we’ve been the go-to for custom packaging, trusted by 1,000+ UK brands who need reliable long-box solutions. We understand the unique challenges of protecting oversized items—whether it’s ensuring fragile golf clubs survive transit or keeping luxury retail displays flawless. You benefit from our experience without the costly guesswork.

Our integrated in-house process—handling design, prototyping, printing, and logistics—guarantees consistent quality and transparent communication from start to finish.

Real-World Benefits of Choosing Custom Long Boxes

Businesses that move to tailored long storage boxes quickly notice the difference:

  • Less wasted space, so shipping costs drop
  • Better protection, fewer returns
  • Cleaner storage in warehouses and retail backrooms
  • Improved customer unboxing experience
  • Stronger brand recall thanks to customised finishes

It’s packaging that pays for itself in saved costs and added value.

Why Healey Packaging?

We’re not just box manufacturers. We’re partners to businesses that need their packaging to work smarter. Here’s what sets us apart:

  • Low minimum order runs starting at 100 units
  • Scalable production up to 100,000+ pieces
  • Fast UK and worldwide delivery
  • Eco options on request — recyclable, biodegradable, or compostable
  • Sampling and prototyping before bulk runs
  • Dedicated account support from design to doorstep

When you choose us, you’re choosing reliability backed by years of hands-on experience.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree UK Shipping
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

Real feedback.
Thoughtful packaging.

In our customers’ own words. Selected excerpts from company reviews on Trustpilot.

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Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

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I had a great experience working with Healey Packaging, I love my new candle boxes.…

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We had a deadline they needed to meet for me and they did.…

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Had a very good experience with Healey. This is the second time we have used them…

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Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…

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I looked through about 100 unhelpful suppliers, then found Healey Packaging.…

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Great quality product and excellent service from Alex.

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