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UK Packaging Specialists Low MOQ Fast Turnaround
★★★★★

I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
★★★★★

Great communication, fast service and very professional.

Brynhildur
★★★★★

Outstanding quality and very reliable service.

Harry George
Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

Long Boxes

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

When a standard box falls short, you need a packaging solution that truly measures up. That’s the whole reason we make long cardboard boxes. They’re the problem-solvers for your awkwardly-sized, extra-length items that need to get from A to B in one piece. Think shipping antique maps, protecting a new fishing rod, or sending out a batch of tennis rackets. No complicated features, just seriously sturdy construction that does the job properly and gives you a nice, big canvas for your logo.

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Sizes
2 Material
3 Quantity
4 Contact

Choose Sizes

ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Why Brands Turn to Long Storage Boxes?

Not every product fits neatly into a square. Businesses that deal with prints, tools, bottles, or specialist components often struggle with packaging that leaves too much empty space. That means wasted money on void-fill, higher shipping costs, and a greater risk of damage in transit.

That’s where our custom long boxes step in. Sized to your exact product dimensions, they keep everything snug, well-protected, and easier to stack or store. Less movement inside the box means fewer returns — and a better first impression when your customer unpacks their order.

Tailored Long Box Solutions for Every Industry

Because every industry works differently, our long packing boxes are designed with versatility in mind. Over the years, we’ve produced:

  • Postal tubes and cartons for posters, maps, and artwork
  • Long storage boxes with lids for retail stockrooms and back-office organisation
  • Rigid long boxes for premium goods like luxury bottles or tech accessories
  • Folding carton sleeves for lightweight shipping and subscription kits
  • Long postal boxes built to Royal Mail and courier guidelines, so you save on oversized parcel charges

Each style is cut to size and finished to reflect your brand — no generic, ill-fitting packaging that weakens your presentation.

Choose the Right Material for Your Product & Values

You know your product best. That’s why we give you a choice of materials, so your cardboard long box does more than just “hold” the item:

  • Corrugated board for heavy-duty shipping strength
  • Folding carton for lighter products and bulk runs
  • Rigid board for presentation-grade protection
  • Kraft stock for eco-minded brands that want a natural, recyclable look

Where sustainability is a priority, we also supply FSC®-certified and recyclable stocks — helping you meet compliance standards and keep your environmental promises without compromising durability.

More Than Just Protection — Branding That Sticks

A long carton box has plenty of print real estate. That means logos, handling instructions, and bold graphics can run the full length, turning what could be a plain box into an advertising asset. We offer:

  • Full-colour CMYK and Pantone printing
  • Matte, gloss, or soft-touch coatings
  • Foil stamping and embossing for premium effects
  • Spot UV for highlighting details like brand names or QR codes

This isn’t just packaging. It’s a marketing tool that leaves an impression on every customer who touches it.

Proven Expertise in Long-Format Packaging

For over ten years, we’ve been the go-to for custom packaging, trusted by 1,000+ UK brands who need reliable long-box solutions. We understand the unique challenges of protecting oversized items—whether it’s ensuring fragile golf clubs survive transit or keeping luxury retail displays flawless. You benefit from our experience without the costly guesswork.

Our integrated in-house process—handling design, prototyping, printing, and logistics—guarantees consistent quality and transparent communication from start to finish.

Real-World Benefits of Choosing Custom Long Boxes

Businesses that move to tailored long storage boxes quickly notice the difference:

  • Less wasted space, so shipping costs drop
  • Better protection, fewer returns
  • Cleaner storage in warehouses and retail backrooms
  • Improved customer unboxing experience
  • Stronger brand recall thanks to customised finishes

It’s packaging that pays for itself in saved costs and added value.

Why Healey Packaging?

We’re not just box manufacturers. We’re partners to businesses that need their packaging to work smarter. Here’s what sets us apart:

  • Low minimum order runs starting at 100 units
  • Scalable production up to 100,000+ pieces
  • Fast UK and worldwide delivery
  • Eco options on request — recyclable, biodegradable, or compostable
  • Sampling and prototyping before bulk runs
  • Dedicated account support from design to doorstep

When you choose us, you’re choosing reliability backed by years of hands-on experience.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Can I order custom long boxes in non-standard dimensions?

Yes — every box is cut to your product’s size, so you won’t pay for wasted material or shipping space.

Do you supply long boxes for shipping fragile products?

We do. Inserts, corrugated reinforcements, and foam options can be added for delicate or high-value items.

What’s the minimum order quantity?

We start from 100 units, but can scale to large wholesale orders at competitive prices.

Can you print my branding across the full length of the box?

Absolutely — full-colour printing and special finishes are available for all our long box packaging.

Do you deliver outside the UK?

Yes. We ship across the EU and worldwide, with lead times adjusted to your region.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons.

Strong Corrugated Cardboard

Corrugated Cardboard

Shipping • E-commerce • Heavy items
Fluted structure for strength and cushioning. Best for mailers, shippers, and products that need real protection in transit.
Durable Protective
Eco Natural Brown Kraft

Natural Brown Kraft

Eco brands • Food • Lifestyle
A warm, uncoated look that feels honest and natural. Great for bakery, subscription packaging, and earthy brand aesthetics.
Recyclable Natural look
Premium SBS / Bleach Card

SBS / Bleach Card

Beauty • Pharma • Retail
Bright white surface for sharp detail and clean colour. Ideal for premium cartons where print quality must stay crisp.
High print Clean white
Luxury Black Kraft / Black Card

Black Kraft / Black Card

Luxury • Gifts • Apparel
Deep matte stock that pairs beautifully with foil and minimalist branding. Built for premium shelf presence and gifting.
Foil-ready Premium look
Flexible Digital Print

Digital Print

Short runs • Variable designs
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Low MOQ Fast
Classic Offset Print

Offset Print

Larger runs • Brand accuracy
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Sharp detail Cost-effective
Tactile Scodix Enhancement

Scodix Enhancement

Raised effects • Spot textures
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
3D feel Premium
Gloss UV Print

UV Print

Rich colour • Instant cure
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
Vibrant Durable
Standard CMYK Process Inks

CMYK Process Inks

Full colour • Gradients
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
Versatile Full colour
Branding Pantone Spot Inks

Pantone Spot Inks

Exact brand tones
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
Consistent On-brand
Bold Screen Printing

Screen Printing

Thick ink • Strong coverage
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
Opaque Vibrant
Eco Soy / Vegetable Inks

Soy / Vegetable Inks

Lower VOC options
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Low VOC Eco-minded
Matte Matte Lamination

Matte Lamination

Soft look • Low glare
Smooth, modern finish that reduces shine and improves scuff resistance. A favourite for premium cartons.
Premium Modern
Gloss Gloss Lamination

Gloss Lamination

Shiny • Eye-catching
Boosts vibrancy and protects print. Great when you want shelf pop and a brighter finish.
Shiny Protective
Tactile Soft-Touch Coating

Soft-Touch Coating

Luxury feel
Velvety, premium hand-feel that elevates unboxing. Best for luxury and gift packaging.
Velvety High-end
Highlight Spot Gloss UV

Spot Gloss UV

Logo & details
Gloss applied only where you want attention. Makes logos and patterns catch light without coating the entire box.
Contrast Logo focus
Luxury Foil Stamping

Foil Stamping

Gold • Silver • Custom
Metallic foil pressed into stock for premium impact. Perfect for logos, borders, and gift packaging accents.
Metallic Premium
Raised Embossing

Embossing

3D raised detail
Raises selected artwork for a tactile finish people feel immediately. Great for brand marks and patterns.
3D Texture
Depth Debossing

Debossing

Recessed detail
Pressed-in detail for subtle luxury. Works beautifully for minimal packaging where restraint looks premium.
Luxury Minimal
Windows Die-Cut Windows

Die-Cut Windows

Show the product
Custom window shapes that reveal the product. Can be open or backed with clear film depending on use.
Retail Product focus

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We’ll recommend the right board, print, and finish for performance.

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