10 Types of custom Shipping Boxes
1. Corrugated boxes
Corrugated Boxes are the most common container type in use today and primarily due to strength and flexibility. They are built up of a fluted middle layer sandwiched between two liners.
With the various types of flute available, it answers all needs-from A-flute maximum cushioning to a thinner, more printing-oriented E-flute-as it does for example, in the case of Amazon, which has become a worldwide leader in this respect: packaging with the smile logo; familiar, recognised packaging-perfectly associated with the brand in every single delivery.
2. Folding Cartons
Folding cartons are lightweight and inexpensive and customisable. These cartons made of paperboard with differing gsm are used widely for light security. These cartons are widely used in packaging food items, cosmetics, and pharmaceuticals.
Take, for example, the Glossier fold. They use those super-sleek, very minimalist-finished cartoons about their clean branding, just like that beauty line. Those aren’t just boxes; they’re also Instagram-worthy. A further booster shot of visual identity for the brand.
3. Rigid Boxes
Luxury is what comes to mind when you think of rigid boxes. Rigid boxes are durable and elegant boxes made from thick chipboard. These boxes can be finished with velvet linings, metallic accents, or embossed logos.
Birchbox, which is popularly known for subscribing users to beauty boxes, uses functional yet beautiful designs of rigid boxes. Birchbox monthly introduces special unique patterns, bringing an element of surprise and delight to their customer experience.
4. Die-Cut Boxes
Die-cut boxes are manufactured with specialty cutting dies to meet specific requirements and take various unique shapes and designs. These boxes are made especially for packaging items having irregular dimensions or needing sophisticated packaging requirements.
An eyewear Company named Warby Parker uses custom die-cut boxes that are environmentally friendly and made to protect its stylish products. The company has put a lot of thought into the design as much as possible.
5. Mailer Boxes
They are flexible, provide one of the best security designs, and are easy to use. These boxes most commonly served e-commerce and subscription businesses. They have features like flaps or zippers for closure.
Zappos, the online retailer, uses very bright and fun custom-printed mailer boxes that are aligned with the descent of fun in the brand. It therefore creates excitement in opening the box as well as protecting the merchandise contained in it.
6. Gift Boxes
Gift boxes add a neater and more stylish twist. They have elements that may include ribbons or metallic prints as their ornamentation. Even Birchbox utilises such beautifully-designed gift boxes for their promotional drives or limited editions that bring about the perception that their goods are high-end and wishful.
7. Dunnage Boxes
The Dunnage Box is heavy duty shipping. Dunnage boxes are generally constructed from corrugated materials, wooden, or metal materials, which provide safety for items like machinery, auto parts, or large industrial components. They are not normally used by consumer brands, but dunnage boxes are quite useful in industries needing secure transport of heavy goods.
8. Pallet Boxes
Pallet Boxes are huge containers with a great capacity and mostly used even for bulk storage and shipping. It is made of corrugated cardboard or wood, and is frequently found in logistics and warehouses, although these boxes are not branded for aesthetics. It is really impossible to emphasize how much these boxes are in shipping.
9. Insulated Shipping Boxes
Insulated shipping boxes are imported for those items that are temperature-sensitive. Using materials like foam or insulated panels, these boxes keep perishable goods such as food items or pharmaceuticals fresh. For example, companies in the meal delivery industry typically custom-make insulated boxes that enable them to remain fresh during the duration of transit.
10. Custom-Molded Boxes
Custom molded boxes are created with the design of precision and shape specific to the need. Molded from materials such as plastic or foam, these are perfect for very fragile items or with irregular shapes. Industries like healthcare or high-end electronics frequent use of these boxes for additional protection and custom designs.
Custom Shipping Boxes and Their Uses
Industry Specific Applications
E-Commerce: Companies such as Amazon use corrugated boxes to ensure safe delivery and brand consistency.
Beauty and Fashion: Companies like Glossier and Warby Parker do packaging their products in custom boxes to create a memory-enhancing experience during the unboxing process for a more premium image.
Subscription Services: Birchbox and Zappos are evidence of how colourful and well-designed boxes can make customers happier during unboxing but still reflect the brand’s personality.
Uses of Customised Shipping Boxes for Products
Individual Industry Requirements
Electronics: Anti-static components and foam inserts act to protect sensitive items.
Pharmaceuticals: Temperature-controlled boxes and humidity barriers assure health standard compliance.
Food Products: Food-grade materials combined with tamper-evident seals ensure that hygiene and safety are maintained.
Regulation and Standards
Custom shipping boxes vary in the standards they meet, including ISTA for electronics and FDA for food packaging. Properly designed boxes fit within USPS and UPS requirements for hazardous materials.
Solutions to Real Life Problems
Most companies have benefited with personalised boxes in their shipping, for instance, the use of custom die-cut boxes for a retailer that reduced product damage and thus happy customers.
Technical Features of Customised Shipping Boxes
Cutting-edge Material Alternatives
Biodegradable Films: Protect the products while reducing environmental impacts.
Plastic-Free Coatings: Sustainable alternatives to conventional coatings.
Construction Techniques
- Triple-wall Corrugated Box: Provides additional durability for heavy goods.
- Face Perforated Designs: Assist in easy opening while not sacrificing strength.
Weight Capacities and Testing
Single vs. Double Wall: Single-wall boxes are very light, while double-wall boxes are capable of bearing more. Performance Testing Standards: Edge Crush Test (ECT) defines boxes to meet all standards with respect to strength.
Special Attractions of Custom Shipping Boxes
Tracking and Monitoring
QR codes make stock management and delivery tracking easier. IoT sensors track temperature, humidity, and shocks during transit. Water-based inks reduce harmful chemicals. Recycled materials lower waste while maintaining quality. These eco-friendly options support sustainability and efficiency.
Get Premium Custom shipping boxes in UK
Healey Packaging offers custom shipping boxes for every possible size and style. We make use of various materials to design our boxes. We also offer corrugated cardboard and other eco-friendly options. We have printing methods such as digital, offset, and flexographic. You can also customise them with die-cut windows and have inserts such as custom archive boxes. Contact us to get instant quote at help@healeypackaging.co.uk.
