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Custom Tuck End Boxes

Custom tuck end boxes are available in straight, reverse, and tab lock styles tuck top auto bottom. They are composed of premium cardboard. You can enjoy digital printing choices like digital, offset printing, etc. You can also add details like windows or foiling to increase their desirability. Take advantage of bulk orders at reasonable prices. These boxes are very helpful for cosmetics, food, and retail items.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Personalised Tuck End Boxes Online

Looking for packaging that combines style and security? Custom tuck end boxes are your answer! Many industries need printed boxes. They offer secure and appealing packaging for the products. Healey Packaging is one of the best custom tuck end boxes suppliers in the UK. We provide multiple options to boost your business.

What are Custom Tuck End Boxes?

Custom tuck-end boxes have a flap that tucks into the box. They allow easy access to your products and have a secure closure.

Best Custom Tuck End Packaging Solutions: Types of Tuck End Boxes

Custom Straight Tuck End Boxes

From the top, these boxes open and tuck in straight. They are loved for their ease & seamless nature. Straight tuck end boxes are an ideal choice for retail display. Our range of custom straight tuck end boxes offers the perfect blend of style and functionality for your products.

  • Materials: Cardboard, paperboard
  • Styles: Classic design, single-wall, double-wall
  • Colours: Custom colours available

Applications:

  • Food packaging (e.g., Oreo)
  • Cosmetics (e.g., Clinique)
  • Electronics

Custom Reverse Tuck End Boxes

The flaps of these boxes flap in different directions. This design provides additional protection for products. Reverse tuck end boxes suit the items which require extra security.

  • Materials: Recycled cardboard, kraft paper
  • Styles: Sleek design, easy to assemble
  • Colours: Custom-printed designs

Applications:

  • Beverage packaging (e.g., Coca-Cola)
  • Stationery
  • Gift items

Tab Lock Tuck Boxes

These boxes are provided with a unique tab for secure closure. They are ideal for high-ticket items. Tab Lock Tuck Boxes ensure your products stay secure.

  • Materials: Heavy-duty cardboard, corrugated cardboard
  • Styles: Secure locking mechanism
  • Colours: Available in matte and gloss finishes

Applications:

  • Health and beauty products
  • Small Electronics

Custom Tuck Top Auto Bottom Boxes

The bottom of these boxes has auto folds. These are time savers during packing. If you produce high-volume items, tuck top auto bottom boxes are a great option.

  • Materials: Cardstock, specialty paper
  • Styles: Auto-bottom design for quick assembly
  • Colours: Full-colour prints, spot UV

Applications:

  • Retail items
  • Bakery products

Roll Over Tuck End Boxes

This design features a roll-over flap for an attractive look. It gives the packaging more class. Custom Roll End tuck End boxes are perfect for gifts and top-quality items.

  • Materials: Flexible cardboard, biodegradable options
  • Styles: Unique roll-over design
  • Colours: Custom colour options

Applications:

  • Subscription boxes
  • Promotional products

Benefits of Custom Tuck End Packaging

Protection and Durability

Did you know that good packaging can increase sales by up to 30%? Tuck end boxes protect products from external conditions often during transportation. They are used to keep things secure. A good option is to use cardboard and recycled materials. For instance, Oreo has successfully used custom tuck end boxes to attract customers with their eye-catching design.

Customization Options

There are different ways you can customise your tuck end boxes:

  • Size
  • Design
  • Colour
  • Print finishes

Foil stamped tuck end boxes (gold/silver) improve visual appeal. You can also choose window designs for product visibility.

Brand Image Enhancement

Good packaging design travels well for your brand. Custom tuck end boxes are used by successful brands to grow sales. For example, Oreo and Coca-Cola have created packs like no other.

Choose Healey Packaging for Your Tuck End Box Packaging

Commitment to Quality

We maintain superior standards of printing and materials at Healey Packaging. We provide great products and services our clients love.

Affordability

You can get a bespoke packaging solution at cost-effective prices. With no additional charges or hidden prices, Bulk Orders can save money.

Fast Production and Delivery

Quick turnaround time for special orders. Our UK-wide shipping provides you with a timely delivery service.

Easy Ordering Process for Custom Box Design

It is very easy to order custom-printed tuck end boxes which are;

  • Consultation to understand the specifications.
  • Upload your design file.
  • This will keep us right before creating the product.

Customer Support for Custom Box Printing

We’ve got your back — our support staff is available. We answer design inquiries and track orders. Contact us for seamless communication.

Real-World Applications of Custom Tuck End Boxes

Cosmetics Industry

Luxury beauty products are best packed into tuck end boxes. They’re used by brands such as Clinique to get attention.

Food Industry

These are the ideal wrappers for candy and other confectionery. They are used by Oreo to entice customers.

Electronics

Tuck end boxes are also useful for electronics. For instance, companies such as Apple keep all their gadgets safe inside the packaging.

Custom tuck end boxes are versatile and beneficial. These boxes also increase protection, provide customization, and improve brand image. Healey Packaging are specialist in bespoke, high-quality packaging solutions.

Redefine your packaging today! Contact us at help@healeypackaging.co.uk for a free quick online quote.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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