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PACKAGING BOXES TEMPLATES Packaging Solutions

Packaging Box Templates & Box Styles

Explore packaging box templates for retail, food, ecommerce and gifting. Choose from tuck-end, auto-bottom, mailer, sleeve, tray and display styles, all customisable to your product size, material and branding needs.

Protects ProductsSecure structure for packing and delivery
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High Quality PrintCMYK, Pantone and premium finishes
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Not sure which packaging is right for you? Our team can help match the structure to your product, brand and budget.
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Printed to Your BrandCMYK, Pantone and specialist finishes.
Fast Turnaround7-10 working days after artwork approval.
Box Templates

Explore Box Templates by Structure

Choose from ready-made structural styles, then customise the dimensions, board, printing and finishing around your product.

Product Group 01

Mailer & Postal Templates

Self-locking and shipping-friendly formats for ecommerce, subscriptions and product dispatch.

4 products
Product Group 02

Retail Carton Templates

Shelf-ready tuck end, sleeve and folding carton styles for product presentation.

4 products
Product Group 03

Display & Window Templates

Structures with windows, inserts and display features for visibility and organised packing.

4 products
Product Group 04

Gift & Premium Templates

Presentation-led formats for luxury, seasonal and branded gifting projects.

4 products
Product Group 05

Mailer & Postal Templates

Self-locking and shipping-friendly formats for ecommerce, subscriptions and product dispatch.

4 products
Product Group 06

Retail Carton Templates

Shelf-ready tuck end, sleeve and folding carton styles for product presentation.

4 products
Product Group 07

Display & Window Templates

Structures with windows, inserts and display features for visibility and organised packing.

4 products
Product Group 08

Gift & Premium Templates

Presentation-led formats for luxury, seasonal and branded gifting projects.

4 products
Product Group 09

Mailer & Postal Templates

Self-locking and shipping-friendly formats for ecommerce, subscriptions and product dispatch.

4 products
Product Group 10

Retail Carton Templates

Shelf-ready tuck end, sleeve and folding carton styles for product presentation.

4 products
Product Group 11

Display & Window Templates

Structures with windows, inserts and display features for visibility and organised packing.

4 products
Product Group 12

Gift & Premium Templates

Presentation-led formats for luxury, seasonal and branded gifting projects.

4 products
Product Group 13

Mailer & Postal Templates

Self-locking and shipping-friendly formats for ecommerce, subscriptions and product dispatch.

2 products
Box Templates & Dielines

Understanding Box Templates and Dielines

A box template defines the structural style of the packaging, while a production dieline turns that structure into a precise flat layout for your required dimensions, material and artwork.

01 · Structure

What Is a Box Template?

A box template describes the structural construction of the packaging — for example, a straight tuck end, auto-bottom, sleeve, tray or mailer style.

Defines: Box style, opening method, panels, flaps and structural arrangement.
02 · Production Layout

What Is a Packaging Dieline?

A packaging dieline is the flat technical drawing created for a specific box size. It maps the panels, cut lines, crease lines, flaps and areas used to position artwork.

Defines: Exact dimensions, cuts, creases, production panels and artwork positioning.
From Structure to Production

How a Box Style Becomes Finished Packaging

The final dieline is developed after the structure, dimensions and material requirements are established.

01 Box Style Select the structural format.
02 Dimensions Confirm the required finished size.
03 Dieline Create the production layout.
04 Artwork Position design on final panels.
05 Finished Box Cut, crease, fold and manufacture.
Why Final Size Matters

Dimensions Affect More Than Product Fit

Changing the length, width or depth changes the geometry of the flat layout. Panel sizes, flaps, folds and closure areas must therefore be set around the final packaging specification.

Product fit Correct internal space
Panel geometry Accurate folds and closures
Material Board affects structural setup
Artwork Planning

Why Use the Final Production Dieline?

Artwork should be positioned on the approved production dieline so branding, text and graphics correspond with the actual panels, folds and cut edges of the finished box.

View artwork guidelines
Structural Box Styles

Choose a Box Style by What It Needs to Do

The right box structure depends on how the product is packed, protected, opened, displayed and handled. Compare common structural families before developing the final dieline.

Straight tuck end folding carton structure
01

Straight Tuck End

Uses top and bottom tuck flaps that close in the same direction, creating a straightforward folding-carton format.

Best for
Lightweight retail products and cartons
Key advantage
Clean panels and straightforward packing

Consider: Product weight, closure security and available panel space.

Reverse tuck end folding carton structure
02

Reverse Tuck End

Uses tuck closures at opposite ends of the carton, providing a compact and widely used folding-carton construction.

Best for
Cosmetics, healthcare and small retail goods
Key advantage
Efficient layout for many carton applications

Consider: Product orientation, opening direction and artwork layout.

Auto lock bottom carton structure
03

Auto-Lock / Crash-Lock Bottom

Uses a pre-glued base that forms as the carton is opened, reducing manual assembly during packing.

Best for
Faster packing and products needing base support
Key advantage
Quick assembly with a ready-forming base

Consider: Product weight, board grade and packing method.

Tuck top mailer box structure
04

Tuck-Top & Mailer Styles

Opens from the top and uses an integrated lid or tuck closure to create an accessible presentation format.

Best for
Ecommerce, gifting and subscription products
Key advantage
Practical opening with strong presentation

Consider: Transit conditions, closure design and internal fit.

Separate lid and base box structure
05

Lid & Base

Uses separate top and bottom components to create a two-piece box with a deliberate opening experience.

Best for
Gifts, premium products and presentation packs
Key advantage
Premium presentation with easy product access

Consider: Lid fit, product depth and required board construction.

Sleeve and sliding tray box structure
06

Sleeves & Trays

Combines an outer sleeve with an inner tray, allowing the product to slide out while remaining neatly presented.

Best for
Gifting, confectionery and premium retail
Key advantage
Distinct opening experience and presentation

Consider: Sliding tolerance, product retention and tray depth.

Cardboard retail display box structure
07

Display Structures

Holds products in an open or partially open format so individual units remain visible and accessible in retail.

Best for
Counters, shelves and point-of-sale areas
Key advantage
Combines product organisation with visibility

Consider: Unit count, footprint, load distribution and restocking.

Specialist locking cardboard box structure
08

Specialist Locking Structures

Uses interlocking tabs, reinforced walls or specialised closures where a standard folding carton is not sufficient.

Best for
Unusual products and specific packing requirements
Key advantage
Structure can solve more specialised requirements

Consider: Assembly time, product geometry and production complexity.

Structure Selection

Which Box Structure Suits Your Product?

Product dimensions are only one part of choosing a box. Weight, protection, packing method and how the customer opens or sees the product can all change the most suitable structural direction.

Product / Requirement Structure Direction
Lightweight retail products Simple cartons for compact products and shelf presentation.
Tuck-end cartons
Faster manual packing Useful where reducing carton assembly time matters.
Auto-bottom structures
Ecommerce delivery Structures designed around closure and transit handling.
Mailer-style constructions
Premium presentation Suitable where opening and presentation carry more importance.
Lid-and-base styles
Shelf merchandising For presenting multiple products where customers can access them.
Display structures
Product visibility & access Useful when presentation and easy product access are priorities.
Tray & sleeve formats
Heavier contents Where additional base or structural support may be required.
Reinforced / locking styles
Dieline Development

From Product Dimensions to a Production Dieline

A production dieline translates the required box size, material and structure into the flat technical layout used for cutting, creasing, gluing and artwork positioning.

Technical Layout What a Production Dieline Controls
Glue Area Artwork Safe Area Crease / Fold Cut Line Locking Panel
Cut line Crease / fold Artwork safe area Glue area
01

Measure

Confirm the internal dimensions needed around the product rather than relying only on an existing box.

02

Select Structure

Choose the opening, base, closure and panel arrangement according to how the box will be used.

03

Set the Board

Board thickness or caliper is considered because it influences folds, clearances and finished dimensions.

04

Engineer the Dieline

Panels, tuck flaps, locking features, glue areas, cut lines and crease allowances are established for production.

View our dieline guidelines →
06

Check

Dimensions, panel orientation, artwork placement, folds and production details are reviewed before manufacture.

07

Sample

Where required, a physical sample can confirm fit, assembly and opening behaviour before the main run.

Measure → Select Structure → Set Board → Engineer Dieline → Add Artwork → Check → Sample
Material & Structure

Material Changes the Box Template

A structural template cannot be engineered independently of the material. Board type and thickness influence how panels crease, fold, lock and fit together in the finished box.

01

Folding Boxboard

Smooth, relatively lightweight board commonly used for printed retail cartons and folding structures.

Clean creasing Fine tolerances Precise folds
02

Kraft Board

Paper-based board often selected for natural-looking cartons, sleeves and folding packaging structures.

Board-dependent folds Natural surface Structure-led sizing
03

Corrugated Board

A thicker fluted construction used where greater protection, rigidity or transit strength is required.

Larger allowances Flute consideration Stronger structure
04

Heavier Paperboard

Greater board thickness can provide more rigidity but may require adjusted creases, clearances and locking features.

Wider fold allowance More rigidity Closure checks
Need to compare board options?

Review our packaging materials before approving the final structure and production dieline.

Explore Packaging Materials
Pre-Production Checks

Artwork, Sampling & Structural Checks

Before production, artwork and structure should be checked separately. A screen proof helps review print placement, while a physical sample helps assess how the box fits, folds, opens and performs.

Printed packaging sample and dieline under review
Pre-Production Review Artwork, dieline and physical sample checked together
01
Before Production

Check the Artwork File

  • Artwork orientation
  • Panel positioning
  • Bleed and safe areas
  • Fold alignment
  • Barcode placement where relevant
  • Print across adjoining panels
  • Closure and locking areas
View Artwork Guidelines
02
Physical Sample

Check How the Box Behaves

  • Product fit
  • Assembly
  • Opening and closing
  • Panel alignment
  • Structural stability
  • Finished presentation
See the Manufacturing Process
Screen Proof Checks what is printed

Useful for reviewing artwork position, panel orientation, bleed, safe areas and how graphics sit across the dieline.

Physical Sample Checks how the box works

Useful for assessing fit, assembly, opening, closure, panel alignment and structural stability.

From Template to Production

Why Businesses Use Healey for Box Templates

A box template is only useful when it can be translated reliably into a manufacturable structure. We help move the project from structural selection and sizing through dieline preparation, sampling and production planning.

01 Select

Identify the box family that suits the product and packing method.

02 Specify

Confirm size, material, product load and structural requirements.

03 Dieline

Develop the production layout around the approved specification.

04 Sample

Check fit, assembly and structural behaviour where required.

05 Produce

Move the approved structure and artwork into repeatable production.

Project Support

Practical Support Before Production

Different projects need different levels of input. These are the areas typically reviewed while a box template is being prepared for manufacture.

01
Structural Guidance

Help assessing how the proposed construction needs to fold, close and perform.

02
Box-Style Recommendations

Narrowing suitable structures according to product use, packing and opening requirements.

03
Custom Sizing

Dimensions developed around the finished product rather than forcing it into a generic box size.

04
Dieline Support

Production layouts prepared or reviewed against the selected structure and material.

05
Artwork Checks

Reviewing panel orientation, positioning, bleed and production areas before print.

06
Material Recommendations

Board selection considered alongside folding, strength and print requirements.

07
Sampling

Physical prototypes used where fit, assembly or opening behaviour needs to be checked.

08
Production Planning

Structural and artwork requirements aligned before manufacture begins.

09
Repeat-Order Consistency

Approved specifications help keep dimensions, structure and print positioning consistent on repeats.

Need more than a ready-made structure?

If the packaging needs to be developed around a new product or specific structural requirement, our design team can help move the project from concept into a manufacturable format.

Explore Packaging Design Services

Recent Packaging Projects

Real packaging work produced for customer brands.

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How Your Packaging Is Produced

1

Requirements

Share product size, quantity, use case and artwork status.

2

Structural Planning

The right size, board and box style are reviewed.

3

Artwork and Proofing

A digital proof is prepared before production begins.

4

Production

Boxes are printed, cut, folded and finished to specification.

5

Quality Control

Finished packaging is checked for structure and print quality.

6

Delivery

Completed packaging is packed and delivered to your business.

What Customers Say

We have been using Healey for years and are always impressed by the service, quality and speed.

Harry George

The packaging is of high quality, strong cardboard. I will definitely be using them again.

Amanda Newman

Great communication, quick and good product. I really recommend.

JOON Plant Based Atelier

Frequently Asked Questions

A packaging box template defines the structural layout of a box, including its panels, folds, flaps, locking points and glue areas. Once the dimensions are confirmed, the structure can be converted into a production dieline for artwork placement, cutting, creasing and manufacturing.

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