Corrugated Cardboard
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.
Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.
Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.
Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.
Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.
Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.
Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.
Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.
Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.
Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.
Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.
Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.
Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.
Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.
High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.
Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.
Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.
Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.
Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.
If you want smart, no-nonsense ideas to make your packaging stand out and actually work for your business, you’re exactly where you need to be. Here’s how our box templates at Healey Packaging can help you plan smarter, faster, and more cost-effectively.
Before any printing or gluing, packaging needs structure. Templates (also known as dielines) are the blueprint that makes your box:
It’s all about avoiding surprises — a poorly interpreted template can mean the difference between perfect packaging and a production headache.
Here are a few key styles we often customise for UK brands:
It’s a classic, no-fuss design with tuck-in flaps at both ends — easy to use, budget-friendly, and great for lightweight products that don’t need heavy-duty support.
Lifts open and locks into place — great for heavier contents as you build the bottom as you fold it.
Also known as set-up boxes. Separate lid and base (like a cake box) that work well for premium items or gifting.
Similar to STE but the flaps tuck the opposite way, helping prevent accidental opening.
Convenient for re-sealing — great for subscription boxes or products that need a second look.
Here are a few ways to decide:
Still not sure? We guide customers through a few quick questions:
Templates are only part of the story. Here’s how we make sure it all works beautifully:
You don’t need to be a packaging pro to work with templates. Send us your product dimensions, or ask for a style based on your use case, and we’ll:
Want to explore templates for gift boxes, subscription packaging, mailers, or point-of-sale designs? Healey Packaging got you covered — all originating from structured template styles that match real-world manufacturing.s
“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”
“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”
“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”
“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”
“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”
“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”
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CONTACT
Phone:(+44) 741152 3056
Email: help@healeypackaging.co.uk
Business Hours:
Monday – Saturday
09:00 – 08:00
Office:
407 Stratford Road, Birmingham B11 4jz, United Kingdom.
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