Packaging Boxes Templates
Box Templates & Structural Box Styles
If you want smart, no-nonsense ideas to make your packaging stand out and actually work for your business, you’re exactly where you need to be. Here’s how our box templates at Healey Packaging can help you plan smarter, faster, and more cost-effectively.
Why Box Templates Matter?
Before any printing or gluing, packaging needs structure. Templates (also known as dielines) are the blueprint that makes your box:
- Fit its contents perfectly — whether it’s a single slice, bulk pack, or bespoke shape
- Stand up through handling and transit — no crushed corners or warped folds
- Print beautifully — ensuring logos and artwork sit exactly where they should
It’s all about avoiding surprises — a poorly interpreted template can mean the difference between perfect packaging and a production headache.
Meet Our Most Popular Styles
Here are a few key styles we often customise for UK brands:
1. Straight Tuck End (STE)
It’s a classic, no-fuss design with tuck-in flaps at both ends — easy to use, budget-friendly, and great for lightweight products that don’t need heavy-duty support.
2. Auto-Lock Bottom
Lifts open and locks into place — great for heavier contents as you build the bottom as you fold it.
3. Lid & Base
Also known as set-up boxes. Separate lid and base (like a cake box) that work well for premium items or gifting.
4. Reverse Tuck End (RTE)
Similar to STE but the flaps tuck the opposite way, helping prevent accidental opening.
5. Snaps-Shut / Flip-Top
Convenient for re-sealing — great for subscription boxes or products that need a second look.
How Healey’s Templates Make Your Life Easier?
- Starter files in Illustrator or CAD — just drop your artwork in
- Smart folding guides and scoring lines — to prevent cracking at folds
- 3D mock-ups on request — handy when you’re trying new sizes or complex shapes
- Templates that work for print runs and automation — you can scale from short runs to full production
Choose the Right Style for Your Brand
Here are a few ways to decide:
- Stand-up display (e.g. position on shelves)? Try lid & base or auto-lock
- Single-use vs re-sealable? Snap-shut gives that “come back again” feel
- High print quality and flat surfaces needed? Straight tuck layout helps
- Heavy or fragile items? Auto-lock bottom or specialised inserts
Still not sure? We guide customers through a few quick questions:
- What size and weight is the product?
- Will it be displayed standing, hung, or stacked?
- Is it a one-and-done box or meant to open multiple times?
- Do you need product protection or show-off style?
Flexible, Friendly Support Every Step
Templates are only part of the story. Here’s how we make sure it all works beautifully:
- We double‑check dieline fit and artwork registration
- Offer sample prototyping before full print
- Adjust for board type, print method, and folding axis
- Keep turnaround smooth — most template and prototype setups are ready in a few days.
Ready to Grab a Template?
You don’t need to be a packaging pro to work with templates. Send us your product dimensions, or ask for a style based on your use case, and we’ll:
- Send a template file you can open in Illustrator or CAD
- Help you drop in your design (or guide you on placement)
- Provide a 3D proof so you can see it before it’s glued and printed
Want to explore templates for gift boxes, subscription packaging, mailers, or point-of-sale designs? Healey Packaging got you covered — all originating from structured template styles that match real-world manufacturing.s
Explore Packaging Boxes Templates Styles
Pick a style, then customise size, board, finish, and print.
Explore Our Premium Packaging Options
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Natural Brown Kraft
SBS / Bleach Card
Black Kraft / Black Card
Digital Print
Offset Print
Scodix Enhancement
UV Print
CMYK Process Inks
Pantone Spot Inks
Screen Printing
Soy / Vegetable Inks
Matte Lamination
Gloss Lamination
Soft-Touch Coating
Spot Gloss UV
Foil Stamping
Embossing
Debossing
Die-Cut Windows
Other Categories
Explore related packaging categories used by similar brands.
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Real customer feedback from businesses across the UK.
FAQs
Answers to common questions about sizing, materials, inserts, printing, and delivery.
A box template is simply the starting structure of a box, how it folds, where it locks, and how it opens. It’s the physical shape before branding or printing is added. Choosing the right template matters because it affects fit, strength, and how the box feels when someone handles it.
Yes, and this happens more often than people think. Templates are not fixed sizes. We regularly tweak dimensions, depths, and flap positions so the box actually fits the product properly, instead of forcing the product to fit the box.
No. The same box style can be used across different industries. A tuck-end or sleeve box might work for cosmetics, food items, or retail products. What changes is the material, thickness, and finish, not just the template itself.
It can, especially if it’s ignored. Good templates account for fold lines, bleed areas, and panel spacing, which helps avoid logos landing on creases or important text being trimmed. This is usually where poor packaging starts to look cheap.
Yes. Many businesses use templates first for sampling or short production runs before scaling up. The same structure can later be reused for larger quantities without redesigning everything from scratch.
Most of them are. The key is matching the structure with the right board. Some designs fold better in kraft, others need stiffer stock. A template that works well with recyclable materials helps reduce waste and keeps the box strong without over-engineering it.
Not at all. A lot of customers come in with a product and an idea, not a template name. We usually narrow it down quickly based on how the product is used, shipped, and displayed.
Because it affects everything after it: cost, protection, print quality, storage, and even how easy the box is to assemble. A good template makes packaging simpler. A bad one creates problems later.
Need custom sizing or a premium finish?
Tell us your product, target look, and how you ship. We’ll recommend the right board, print, and finish for performance.




















































