Custom Long Boxes – Tailored for Size, Strength & Versatility
When it comes to packaging long or awkwardly shaped products, standard boxes often fall short. That’s where our custom long boxes come in. At Healey Packaging, we design and manufacture long cardboard boxes that provide secure, durable, and perfectly sized solutions for retail, e-commerce, industrial, and medical applications. Whether you need long boxes for shipping, storage, or display, we offer high-quality materials, tailored dimensions, and complete branding options.
Built for Length: Custom Sizes That Fit Just Right
Our long packing boxes are available in standard lengths ranging from 8 to 30 inches, with widths between 2 and 6 inches. These measurements can be further customised to ensure a snug fit for your product—reducing void space and helping cut down on shipping costs. Whether you’re packaging fishing rods, yoga mats, or medical tools, we create a long box that matches your exact needs.
From small long boxes for syringes to big long boxes for industrial components, every product gets the right packaging it deserves.
Premium Materials for Strength and Protection
The strength of your long packaging box matters—especially during storage or transit. That’s why we offer material choices based on product weight and fragility:
- Cardstock (14pt–18pt): Ideal for lightweight goods like candles or rolled documents
- Corrugated e-flute cardboard: Perfect for medium-weight products such as rods or tools
- Double-wall corrugated board: Recommended for heavier or fragile items requiring extra reinforcement
- Kraft paper options: Recyclable and eco-friendly for brands with a sustainability focus
These long cardboard boxes are also available with optional coatings or liners to protect from moisture or wear, especially important in food or healthcare industries.
Multi-Industry Applications for Custom Long Boxes
Retail Sector
Our long packaging boxes are widely used in retail for products such as candles, rolled posters, wall art, and novelty gifts. These boxes not only protect items but also serve as attractive displays. Sizes like 12 x 4 x 3 or 16 x 5 x 4 inches are common, and we offer seasonal or branded designs to make your packaging more appealing to consumers.
E-commerce Businesses
E-commerce companies rely on long boxes for shipping items like yoga mats, umbrellas, and more. Corrugated cardboard provides durability during transit, and our efficient sizing helps minimise postage costs. Some customers even opt for perforated edges or built-in handles for easier unboxing.
Industrial Packaging
In the industrial sector, large long boxes are essential for transporting tools, machine parts, and pipes. Built from double-wall corrugated board, these boxes support significant weight and can include custom printing for batch numbers, instructions, or branding.
Healthcare & Pharmaceutical
Medical suppliers use our long carton boxes to safely package items like test kits, syringes, and instruments. These boxes often include tamper-evident seals, anti-static coatings, or sterile linings, depending on the application.
Food and Beverage
Long baked goods such as breadsticks and rolled pastries are best packed in lined long boxes, made with food-safe kraft paper or board. Moisture-resistant linings and ventilation holes can be added to preserve freshness.
Custom Features That Elevate Your Packaging
We know that packaging plays a role in both protection and presentation. That’s why we offer a variety of finishes and branding enhancements:
- Printed logos and brand messaging
- Embossing, foil stamping, or spot UV
- Custom inserts and dividers for added security
- Die-cut windows or handles for ease of use
Our free design support ensures your long packing box not only fits well but looks great too.
Specifications You Can Count On
- Material Strength: Choose from cardstock or corrugated options
- Box Thickness: Matched to the product’s weight for secure packaging
- Size Flexibility: From small long boxes to large long boxes, tailored to your product
- Eco Options: Recyclable kraft paper available on request
Why Choose Healey Packaging?
We’ve built a strong reputation as one of the UK’s trusted suppliers of custom long boxes. Here’s what sets us apart:
- Competitive pricing with no hidden fees
- Low minimum order quantities
- Fast production and shipping across the UK
- Full customisation with professional support
- Years of experience in custom packaging manufacturing
So whether you’re looking to buy long boxes in bulk or source a single long box for shipping, we’re here to help you get the perfect solution.
Let’s Build the Perfect Long Box Together
From cardboard long boxes for tools to long storage boxes for retail products, Healey Packaging offers a tailored, durable, and attractive packaging solution for every need. With a focus on quality, efficiency, and environmental responsibility, we help you package your products with confidence. Contact us today now to discuss your requirements or request a quote.
FAQs – Custom Long Boxes
What are custom long boxes used for?
Custom long boxes are ideal for packaging elongated or narrow products such as tools, posters, yoga mats, fishing rods, or medical instruments.
Can I order long cardboard boxes in custom dimensions?
Yes, we offer fully customised dimensions to match the specific size of your product.
What materials do you offer for long boxes?
We offer a variety including kraft paper, cardstock, and corrugated cardboard in single or double-wall formats.
Do you offer eco-friendly packaging options?
Yes, recyclable and biodegradable kraft paper options are available.
Can I get my branding printed on the boxes?
Absolutely. We offer offset, digital, and flexo printing for logos, product information, and full-colour designs.
What box styles are available?
Styles include Regular Slotted Containers (RSC), telescope boxes (two-piece), and mailer boxes.
Can I include custom features like inserts or handles?
Yes, custom inserts, partitions, and die-cut handles can be added as required.
How long does production take?
Turnaround depends on your order specs, but we offer fast UK-wide delivery and efficient lead times.
Is there a minimum order?
We cater to small and large businesses alike—low minimums are available.
