Strong
Corrugated Cardboard
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Trusted by UK businesses
UK Packaging Specialists
Low MOQ
Fast Turnaround
Estimated price
£0.10 – £1.10
Final price depends on material, size & quantity
Double Wall Tuck Top Boxes
★★★★★
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15+ reviews
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Double Wall Tuck Top Boxes provide maximum protection and support for expensive delicate or heavy products. The double-wall construction is solid. This construction provides great strength and offers a longer service life. Easy to Open & Close: This packaging design is a tuck-top. If you are unfamiliar with double-wall, it is two layers of corrugated cardboard. The flute thickness is equal to or greater than 48 ECT. This feature makes Double Wall Tuck Top Boxes perfect for e-commerce, retail, and manufacturing sectors.
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ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders
Explore Our Premium Packaging Options
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Eco
Natural Brown Kraft
Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.
Premium
SBS / Bleach Card
Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.
Luxury
Black Kraft / Black Card
Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.
Flexible
Digital Print
Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.
Classic
Offset Print
Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.
Spot effects
Scodix Enhancement
Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.
Gloss
UV Print
Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.
Standard
CMYK Process Inks
Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.
Branding
Pantone Spot Inks
Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.
Bold
Screen Printing
Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.
Eco
Soy / Vegetable Inks
Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.
Matte
Matte Lamination
Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.
Gloss
Gloss Lamination
Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.
Tactile
Soft-Touch Coating
Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.
Highlight
Spot Gloss UV
High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.
Luxury
Foil Stamping
Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.
Raised
Embossing
Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.
Depth
Debossing
Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.
Windows
Die-Cut Windows
Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.
What are double wall tuck top boxes?
Double wall tuck top boxes can also decrease product damage by 50%. Double Wall Top Tuck Boxes have a double wall structure. It contains 2 layers of corrugated board with a flute thickness of 48 ECT (Edge Crush Test) or more. Source: International Safe Transit Association )
These boxes have a tuck-top design that can be opened and closed easily. It is designed as a double-wall to provide the utmost protection from shocks, drops and compression forces.
Structure and Design
Double Wall Tuck Top Boxes are made up of two layers of the cardboard itself. This offers additional cushioning and security of the items. The needtop suit design of silk box makes it easy for you to open and close the box. They come in a line from 12 x 12 x 12 inches to 24 x 24 x 24 inches.
Double Wall Tuck Top Box Types
So, types of Double Wall Tuck Top Boxes include:
Full Overlap Tuck Top Boxes
A full overlap tuck top box is one which has a full overlap design. This offers extra strength and protection to the products. The flap on the upper part of the box overlaps the flap on the lower part. This forms a solid and secure closure. It is perfect for shipment of fragile or heavy items.
Tuck Top Boxes with Partial Overlap
Partial Contact Lay-flat Top Boxes have upcoming experiences of partial contact. This strikes a balance between security and openness. The flap going over top of the box will cover the bottom flap slightly. Which makes it really easy to open and close the box. Best used for shipping the items which need quick access.
Snap Lock Tuck Top Boxes
These boxes are also called as snap lock tuck top boxes as they are designed in the snap lock style. This is to enable us to open and close the box very easily. The box snaps up by shutting the top flap. It forms a safe and robust closure. This is the best option when you have to often open pack and do something.
Glued Tuck Top Boxes
Such boxes are made of glued tuck top. It adds another layer of protection for the products, as well as cushioning. The bottom flap of the box is glued to the top flap. It forms a strong and secure seal. This kind of box is needed for the shipment of fragile, small, heavy, and more.
Uses of Double Wall Tuck Top Boxes
Double Wall Tuck Top Boxes are used across a range of industries, such as:
E-commerce
They are Double Wall Tuck Top Boxes, which are utilised for shipping products to buyers. During transit, they offer additional insulation and stability. They are best suited for shipping delicate or weighty products, like appliances and sceneries.
Retail
Double Wall Tuck Top Boxes are an important element of in-store packaging for end-consumers. This gives them a kind of professionalism, an aesthetic of sorts. They are perfect for packaging clothing, accessories, and even home goods.
Manufacturing
Double Wall Tuck Top Boxes are used to box up and send out products. They offer additional safety and stability when travelling. They’re also suitable for transporting delicate or large goods, like machines and equipment.
Shipping Fragile Items
Tuck Top Boxes with Double Walls- Best for Delivery of Sensitive Products. These add strength and cushion in the transport process. Perfect for sending off things like glassware, and ceramics.
Packaging Gifts
Gift packaging Double Wall Tuck Top Boxes. This gives them a professional and polished look. Especially, fit for wrapping candles, perfume, jewelry, etc.
Get Printed Wall Tuck Top Boxes Wholesale
Healey Packaging provides wholesale rates for customised wall tuck top boxes. You can order in bulk also to save extra money. These printed boxes come in different types and applications and are a perfect option for any business looking for a cost-effective and efficient packaging solution. Get free quotes on help@healeypackaging.co.uk.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
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Why Brands Trust Us
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
- Packaging Specialists Industry-focused structures, not generic templates.
- Low MOQ Support Start small, scale confidently.
- Material-First Engineering Right board, right strength, right finish.
- UK & Global Fulfilment Flat packed, secure, and delivery-ready.
Our Process
01
Share your product size, quantity, and use-case.
02
We recommend structure, material, and finish.
03
Approve dieline or sample before production.
04
Manufacturing, quality check, and delivery.
