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Custom T-Box

Specialized boxes of packaging are referred to as custom T-Boxes. They are rectangular in shape with a top that can either be folded down. They’re constructed with paperboard, cardboard, or plastic. They can print boxes with logos and whatever design is desired. You can incorporate our custom boxes to pack electronics, cosmetics, jewelry, food, and medicines. Subsequently, we offer customised sizes 10x5x2 inches, 12x6x3 inches, 15x10x5 inches, etc.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Applications Of Custom Printed T-Boxes

Electronics

The electronics industry utilizes Custom T-box packaging. Custom inserts are necessary to hold devices such as Apple AirPods and Samsung Galaxy Buds. They are shipped securely in a box with foam padding and a tuck-end closure.

Branding and design: Offset printing, flexography, and digital printing. Common materials include paperboard and corrugated cardboard. The packaging is so designed that shocks do not damage it and fall. Some Electronics companies also use Custom T-Box packaging for accessories, including chargers and headphones.

Cosmetics and Beauty Products

Cosmetic brands promote their products using Custom T-box packaging. Urban Decay’s Naked Palettes mock-up custom inserts and mirrors for Benefit’s Brow Kits. The tuck-end closure protects the products inside.

Offset printing, Screen Printing, and hot foil stamping add a premium feel. The base is made of paperboard, corrugated cardboard, and PVC inserts to make it feel special. The external design is an image of the brand. Certainly, T shaped boxes also helps avoid damaging delicate cosmetic items.

Jewelry and Accessories

Custom T-Box packaging provides an edge of sophistication for jewelry and accessory brands. Custom inserts and velvet pouches for Fossil Watches and Ray-Ban Sunglasses. The tuck-end closure holds the products in place. Branding is done using offset printing, flexography, and digital printing.

A luxurious unboxing experience includes paperboard, corrugated cardboard, and velvet pouches. Everything is packaged to feel like a special gift. T-shaped packaging also protects delicate pieces of jewelry from scratching and damage.

Food and Beverage

Food and beverage manufacturers commonly use custom T-box packaging for gifting. Starbucks Coffee Gift Sets and Godiva Chocolate Gift Boxes use custom inserts and food-rated liners.

A tuck-end closure ensures the freshness of products. Flexography, offset printing, and digital printing are used for branding. Paperboardoard, corrugated cardboard, and food-grade li are used for safe packaging.
The packaging keeps the products fresh and full of flavour. Furthermore, these printed boxes makes the unboxing experience unique for the customers.

Pharma & Health Care

Pharmaceutical and healthcare companies use custom T-box packaging to package and ship medical products. Two products currently on the market with custom inserts and tamper-evident seals are Johnson & Johnson’s first aid kits and Neutrogena’s Skincare Sets.

The ends are welded for easy shipping. Branding and labeling use offset printing, flexographic printing, and electronic printing. The regulatory needs must be met: paperboard, corrugated cardboard, and PVC inserts. The packaging is created so that the products are not damaged or contaminated. Printed packaging also scampers the counterfeiting and tampering.

Designing Custom T-Shaped Boxes

Step 1 — Identifying Packaging Requirements

Companies should begin by determining their packaging needs, such as size, weight, and shipping. Next, they should design the package using CAD software to create a template for the T-Box.

Step 2: Designing the T-Box

This includes selecting the style and dimension, the substance from which the box is fabricated, and printing options such as the title, color, and graphics.

Step 3: Choose Your Materials and Printing Options

Companies choose the material for a T-Box, whether paperboard, cardboard, or plastic. Based on the Text design and the quantity to be printed, they decide on the type of printing (flexography, offset printing, digital printing, etc.) required.

Step 4: Finalizing the Design

In the end, businesses take that design, consider what will fit within their branding, and finalize their packaging,

Step 5: Choosing the Right Size

The last step is to select the size of the T-box. However, it significantly depends on the product design and size. In the market, you will find standard dimensions such as 10x5x2 inches, 12x6x3 inches, and 15x10x5 inches. By following these steps, businesses can design printed boxes that fit the product to be packed and presented.

Get Personalised Printed T-Boxes Online

For high-end custom T-shaped packaging, contact Healey Packaging in the UK. Healey Packaging has the expert designer team and offers tailor-made solutions. It employs high-quality materials and state-of-the-art printing technology. Send us an email at help@healeypackaging.co.uk to get an instant quote.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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