SBS Board
Smooth white board for premium printed retail packaging.
Our custom pen boxes provide branded packaging for writing instruments, with the box and insert planned around the pens you intend to present. A single ballpoint for a promotional event needs a different layout from a fountain pen and refill gift set. Healey Packaging helps you choose the size, opening style and printed finish around that use. Give each pen a defined position and put your branding on the surfaces customers see first. The brief starts with your own pens, their measurements and how the finished packs will be handled.
Product details
Decide how the pen will be presented before choosing a box style. Retail packaging may need clear model details, a barcode and a compact footprint. A corporate gift may put more emphasis on the opening action, logo placement and the view of the pen inside.
A single-pen pack and a two-pen set need different internal layouts. If a gift includes a refill or ink bottle, identify each item at the start. The box must allow for the complete set and the space needed to remove it.
For bulk enquiries, state the number of boxes and the number of pens per box as separate figures. An order for presentation packs is a different brief from an outer carton holding many pens. This keeps the quantity and layout clear from the first enquiry.
The insert should support the pen without forcing its clip, cap or barrel against an unsuitable edge. A die-cut card fitting can give a single pen its own position. Separate channels can keep two writing instruments from resting directly against one another.
Foam or fabric-covered fittings can be considered for presentation requirements that need a different interior. A soft lining changes the surface feel, but the fitting still needs to hold the pen in place. Its shape and contact points matter as much as its appearance.
Check removal as well as retention. The user needs room to lift the pen without pulling on the clip. A finger notch or lifting detail may help where the agreed layout requires it; a tight recess alone is not a complete design.
White folding paperboard is a practical starting point for printed retail cartons. Suitable SBS stock can be assessed around the box length, pen weight and insert. Tuck-end formats can be supplied flat for forming and filling when required.
Kraft paperboard offers a brown appearance for cartons or sleeves. Review the artwork on the chosen stock because colours can look different from the same design on white board. Brown colour alone does not establish recycled content or recyclability.
For gifting, consider a sliding tray and sleeve or a two-piece lid-and-base structure. Paper-wrapped rigid board provides a firm presentation format, with textured wrapping papers as an optional surface choice. A hinged magnetic format is another option where an attached lid suits the brief.
Our rigid packaging explains the different formats. Conventional rigid boxes generally arrive assembled, while collapsible versions have their own assembly requirements. Agree the supply state for the selected structure rather than assuming every box folds flat.
Measure the capped pen in millimetres, including its widest diameter and clip projection. Provide the weight and identify any parts that extend beyond the main barrel. For sets, measure every pen and accessory in the intended packed arrangement.
Keep the measurements clearly labelled. Pen dimensions describe the product; the insert recess describes the fitted space around it. Usable internal box dimensions must also accommodate the fitting, while external dimensions include the board, wrap and construction.
There is no single pen box size that fits every writing instrument. Changing a clip, cap profile or insert can affect an otherwise familiar layout. Review these details before reusing a previous box specification or an externally sourced template.
CMYK printing suits colourful patterns and product graphics. Pantone references can support specific brand-colour requirements, with the result assessed on the chosen material. Agree whether the box colour comes from printed artwork, coloured stock or a wrapping paper.
Matt and gloss treatments provide different surface appearances. Gold or silver foil can emphasise a logo or initials, while embossing, debossing and Spot UV offer selected raised, recessed or glossy details. Soft-touch treatment is optional; review its appearance and handling marks on an appropriate sample.
Clarify what a silver effect means in your brief: silver-colour print, metallic paper and silver foil produce different results. A viewing window also needs its own layout and material specification. It allows visibility through part of a carton, rather than making the entire box transparent.
Resolve the structure before placing artwork on the final dieline. The dieline guidelines explain cut lines, folds and glue areas. Keep logos and small text clear of these boundaries, including sleeve joins, wrapping turns and hinges where relevant.
Use the artwork guidelines to prepare print-ready files. A digital proof helps review wording and panel placement. An agreed physical sample can help assess the pen fit and opening action; confirm which materials and finishes it represents, with any sampling charges.
Presentation packaging may need a corrugated outer for dispatch. Review the pen, fitting, gift box and shipping pack together. For repeat orders, retain the approved model reference, dimensions, insert layout and artwork version, then flag any changes before production.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order |
| Paper Stock | SBS, Kraft, Corrugated, Rigid Board |
| Printing | CMYK, PMS, Digital, Offset |
| Finishing | Matte, Gloss, Foil, Embossing, Debossing, Spot UV |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recyclable, FSC Options |
| Proof | Flat View, 3D Mock-up, Physical Sampling On Request |
| Turnaround | 7–10 Working Days After Artwork Approval |
| Shipping | Free shipping to the UK and USA. |
Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.
Smooth white board for premium printed retail packaging.
Natural board for recyclable, earthy and understated packaging.
Fluted board for ecommerce, shipping and added product protection.
Premium stock for gift, luxury and presentation packaging.
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Warm metallic detail for logos, names and premium accents.
Clean metallic highlight for luxury and technical branding.
Gloss contrast applied to selected artwork areas.
Raised texture for tactile logos and brand marks.
Pressed detail for understated depth and texture.
Smooth tactile coating for premium handling.
Low-shine surface for modern, refined packaging.
Bright protective surface for stronger colour impact.
Hold products neatly in place during display and shipping.
Show the product while keeping packaging structured.
Create custom openings, contours and display details.
Add carry-friendly structure for selected box styles.
Add a branded outer layer around trays, boxes or products.
Separate multiple items inside one package.
Add a gift-ready finishing detail where suitable.
Support selected retail display requirements.
No. Healey Packaging has no minimum order quantity. State the quantity needed for each pen-box size and artwork version so your enquiry reflects the full order.
Production takes 7–10 working days after artwork approval. Transit time is separate. Share your event or launch date when planning the order.
Upload image references through the quote form. Email print-ready PDF, AI or PSD files to sales@healeypackaging.co.uk with your enquiry reference and the relevant pen-box artwork version.
Free shipping covers the UK and USA, including all US states. Healey covers shipping and applicable import duties and taxes. The delivery estimate is confirmed with your quotation.
Work through the size, material and print details with Healey Packaging before your order moves into production.
Share your product dimensions, quantity and delivery requirements when requesting a quote.
Choose dimensions and a packaging format around your product and packing method.
Compare material options for presentation, product weight and day-to-day handling.
Specify your colours, artwork and finishing details for a coordinated printed pack.
Check dielines, print areas and artwork requirements before approving production.
No minimum order. Share the quantity you need when requesting your quote.
Tell us your delivery postcode and deadline so we can plan your order.
From our customers
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