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CUSTOM PRODUCE BOXES Packaging Solutions

Custom Produce Boxes for Fruit & Vegetables

Custom produce boxes for packing, transporting and displaying fresh fruit and vegetables. Specify the size, corrugated board strength, ventilation and printing around your produce, packed weight and supply chain, with options for growers, wholesalers, food suppliers and retailers across the UK.

Protects ProductsSecure structure for packing and delivery
SustainableRecyclable and responsible options
High Quality PrintCMYK, Pantone and premium finishes
Strong & ReliableDurable materials for safe delivery
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4+ Packaging
Solutions
Not sure which packaging is right for you? Our team can help match the structure to your product, brand and budget.
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Custom DimensionsMade to fit your product precisely.
No Minimum OrderNo minimum order quantity.
Printed to Your BrandCMYK, Pantone and specialist finishes.
Fast Turnaround7-10 working days after artwork approval.
Produce Packaging Range

Explore Produce Boxes by Fresh Product Type

Browse produce packaging for fruit, vegetables, farm products, retail display and delivery.

Produce Applications

Produce Packaging for Different Fruit & Vegetables

Different crops place different demands on packaging. Packed weight, sensitivity to pressure, airflow and handling should all influence the final box specification.

Corrugated produce boxes packed with fresh vegetables Vegetables
Mixed Shapes & Weights

Vegetable Packaging

Vegetable boxes may need to accommodate irregular shapes, changing packed weights and different handling conditions. Board strength, ventilation and internal space should be considered around the specific crop.

Mixed sizes Weight variation Ventilation
Corrugated banana boxes for fresh produce distribution
Heavier Produce

Bananas

Stronger structures may be required where packed weight, stacking and ventilation are important.

Berry packaging with protective outer produce carton
Delicate Fruit

Berries

Delicate berries often use smaller primary packs with an outer carton that helps limit movement.

Fresh mushroom produce boxes with ventilation
Moisture Sensitive

Mushrooms

Airflow and moisture conditions should be considered without weakening the box unnecessarily.

Apple produce boxes designed for stacking and transport
Stacking & Transport

Apples & Fruit

Larger fruit loads may need good stacking strength and control of product movement during distribution.

Packaging for lettuce and leafy fresh produce
Lightweight & Perishable

Leafy Produce

Lettuce, salad leaves and similar produce are lightweight but vulnerable to crushing and poor handling. Packaging should consider airflow, packing speed and distribution time.

Key Considerations Airflow · Crush Protection · Handling
Buyer Tip

Start with the produce: Product weight, sensitivity to pressure, airflow requirements and packed quantity can all affect the box specification.

Box Structure

Choose the Right Produce Box Format

The right format depends on packed weight, handling, stacking, ventilation and how the produce will be presented at its destination.

What type of box do I need? Start with the transport and handling requirement, then choose the structure around it.
02 Accessible Packing

Produce Trays

Useful where produce needs open access for packing, handling, replenishment or selected shelf-ready applications.

03 Custom Features

Die-Cut Produce Boxes

Suitable when the pack needs specialised openings, ventilation cut-outs, carrying features or a more tailored display format.

04 Quick Access

Open-Top Boxes

Useful for accessible produce handling and selected retail applications where the contents need to remain easy to reach.

05 Retail Presentation

Display-Ready Boxes

Designed for produce moving from distribution into retail presentation with less repacking at the final destination.

06 Secondary Protection

Outer Shipping Cases

Used around primary produce packs where additional protection is required during storage, palletisation or distribution.

Structure First
Product Packed Weight Handling Box Format

Decorative print and branding should follow the physical requirements of the pack, not replace them.

Technical Specification

Size, Weight & Stacking Requirements

Produce packaging should be specified around the finished packed load, handling method and distribution conditions. Dimensions alone do not determine whether a carton will perform properly in storage or transport.

01 Start with the finished pack

Six Details That Shape the Box Specification

01

Packed Weight

How much will each finished carton hold once the produce and any internal components are packed?

Load
02

Internal Dimensions

What usable internal space is needed for the produce, packing clearance and any retaining components?

Fit
03

Stacking

How many cartons may be stacked during storage, palletisation or distribution before the load reaches its destination?

Compression
04

Pallet Configuration

Does the carton footprint use the intended pallet efficiently and support a stable stacking pattern?

Footprint
05

Handling

Will cartons be carried manually, mechanically moved, palletised or repeatedly handled through the supply chain?

Movement
06

Internal Support

Are dividers, trays or other arrangements needed to position produce or reduce movement inside the carton?

Control
Specification Principle

Produce boxes should be specified around the finished packed weight and distribution conditions, not product dimensions alone.

Ventilation & Protection

Ventilation, Airflow & Produce Protection

Ventilation should be specified around the produce, storage conditions and distribution journey. More openings are not automatically better if they reduce carton strength or expose the contents unnecessarily.

01 Ventilation Planning

Openings Need to Support Airflow Without Weakening the Pack

Ventilation holes and die-cut openings should be positioned with the produce and carton structure in mind. Their size, quantity and location can affect both airflow and the strength of the finished box.

Important Increasing the open area can reduce the amount of board available to resist compression and handling loads.
02 Protection Factors

Ventilation Is Only One Part of the Specification

01

Airflow

Consider whether the produce and storage conditions benefit from controlled air movement.

02

Cut-Out Position

Openings should be positioned so they support the intended airflow without unnecessarily weakening key structural areas.

03

Moisture Exposure

Consider condensation, damp handling conditions and moisture exposure where they may affect the carton or packed produce.

04

Crushing

Delicate produce may need sufficient clearance and support to reduce pressure from neighbouring products or stacked cartons.

05

Product Movement

Excess internal movement can contribute to bruising, abrasion or poor presentation during distribution.

06

Structural Strength

Ventilation and die-cut features should be considered alongside board grade, packed weight and expected stacking conditions.

Airflow Product Protection Carton Strength Balanced Specification
Quick Answer

Do Produce Boxes Need Ventilation Holes?

Not every produce box requires the same ventilation. Where airflow is needed, the number, size and position of openings should be considered alongside the produce, storage conditions and structural strength of the carton.

Supply Chain

From Packing Line to Wholesale & Retail

Produce packaging can face different demands as it moves from packing through distribution and into retail or direct delivery. The box specification should reflect the stages it is expected to pass through.

01 Packing

Farm & Grower Packing

Packaging used close to harvest may need practical assembly, accessible packing and efficient storage before use.

Fast Assembly Handling Ventilation
03 Selling

Retail & Display

Retail packaging may also need clear product identification, practical shelf access and a presentable format when the outer carton reaches the shop floor.

Presentation Identification Shelf Access
04 Delivery

Delivery & Subscription

Repeat delivery operations benefit from consistent dimensions, controlled product movement and appropriate outer protection for the intended journey.

Consistent Size Movement Outer Protection
Specify the Route
Packing Storage Distribution Final Destination

Identify the complete route before finalising box strength, ventilation, internal fit and presentation requirements.

Supply-Chain Principle

The same produce box does not automatically suit every stage of the supply chain. A pack designed primarily for grower handling may have different requirements from one intended for palletised distribution, retail display or direct delivery.

Printing & Identification

Printed Produce Boxes for Brand & Product Identification

Print on produce packaging should have a practical purpose. It can identify the grower, retailer, product variety or range while keeping important handling and product information easy to recognise.

Printed Carton Example information hierarchy

Brand Grower, farm or retailer identity

Identify Product, variety, grade or range

Handle Relevant packing or handling information

01 What Should the Print Communicate?
Brand

Grower & Retailer Branding

Printed cartons can carry farm, grower, supplier or retailer branding so packed produce remains identifiable as it moves through distribution and into sale.

Identify

Varieties, Grades & Product Ranges

Print can distinguish product varieties, grades, seasonal ranges or other identifiers used across packing, storage, wholesale and retail operations.

Handle

Practical Handling Information

Relevant handling, orientation or operational information can be incorporated into the artwork where it helps businesses identify and manage packed cartons.

Print Specification Match colour requirements to the artwork and run.

CMYK printing can support full-colour graphics, while Pantone or spot colours may be appropriate where particular brand colours need to be specified.

Printing Methods
Printing Principle

Function comes first. Printing should make produce cartons easier to identify, manage and recognise without distracting from the structural, ventilation and distribution requirements of the pack.

Sustainability

More Sustainable Produce Packaging Choices

A more considered produce pack starts with the specification: use the right size, an appropriate board grade and only the components needed to protect the produce through its intended journey.

01 Specification First

Use Enough Packaging to Protect the Product — Without Adding What Is Not Needed

The aim is not simply to use the least packaging possible. The specification should use enough material to protect and move the produce effectively without adding components that serve no useful purpose.

01 Right-Size
02 Protect
03 Reduce Waste
Explore Eco-Friendly Packaging
02 What to Review
01

Right-Sizing

Avoid unnecessary internal volume while leaving enough space for the produce and required protection.

02

Appropriate Board

Select board strength around packed weight, stacking, handling and distribution conditions.

03

Fewer Unnecessary Components

Remove inserts, layers or secondary parts where they do not provide a useful protective function.

04

Fibre-Based Formats

Paper-based and corrugated structures can be considered where they meet the required packing and performance specification.

05

Product Protection

Preventing crushing, movement and avoidable product damage can help reduce waste further through the supply chain.

06

Waste Reduction

Review the full pack rather than reducing one material while introducing unnecessary complexity elsewhere.

End-of-Life Consideration

Fibre-Based Does Not Automatically Mean Every Pack Has the Same Recycling Route

Coatings, contamination, adhesives and other materials used in the complete packaging specification can affect how a produce box should be handled at end of life. Recycling suitability should therefore be considered for the finished pack rather than the board material alone.

Better Specification
Enough Material Effective Protection Fewer Unnecessary Parts

A more sustainable produce pack is usually the result of balancing material use with the performance needed to protect the product through its actual supply chain.

Commercial Supply

Produce Boxes for Regular & Wholesale Supply

Repeat produce packaging works best when the specification is clear, consistent and practical to reorder. Dimensions, board, print and packing-line requirements should be defined around the way the cartons are actually used.

01 Repeat Order Cycle

Keep the Specification Stable Between Production Runs

For regular supply, the goal is not to redesign the pack each time. A defined specification helps buyers reorder the same carton with greater consistency across future runs.

01 Confirm Specification
02 Produce & Pack
03 Reorder
Consistency matters Repeat dimensions, board and print details make it easier to maintain compatibility with existing packing, storage and distribution processes.
02 Procurement Checks
01

Wholesale Quantities

Order volumes should reflect expected usage, storage capacity and the frequency of repeat packing requirements.

02

Consistent Dimensions

Stable internal and external dimensions help maintain product fit, pallet patterns and packing-line compatibility.

03

Repeat Board Specification

Keeping board grade and structure consistent helps maintain expected handling and stacking performance across repeat runs.

04

Print Consistency

Repeat artwork, colour references and print requirements should be clearly recorded where branded cartons are reordered.

05

Storage Considerations

Flat-packed space, warehouse conditions and expected usage rate can all affect practical order quantities.

06

Packing-Line Compatibility

Carton style, dimensions and assembly method should work with the manual or automated process used for packing.

Seasonal Planning

Repeat Supply Does Not Always Mean an Identical Pack All Year

Produce sizes, varieties, grades, volumes and retail programmes can change seasonally. Where the product or route changes, review whether the established box specification still suits the packed weight, dimensions and distribution conditions.

Repeat Procurement
Defined Specification Consistent Supply Simpler Reordering

Regular produce packaging should be easy to reorder without losing the dimensions, board, print and handling requirements established for the original specification.

Produce Packaging Support

Produce Packaging Built Around the Product & Supply Chain

Healey Packaging can develop produce boxes around the product, packed weight, stacking requirements and route to market. Custom sizing, structural development, board selection, ventilation, printing and sampling can be considered as part of one specification before the packaging moves into production.

Specification to Supply

One Process from Produce Requirement to Repeat Orders

Each stage builds on the previous one, helping keep the finished carton aligned with the way it will actually be packed, handled and distributed.

01 Product What is being packed?
02 Packed Weight Finished carton load
03 Size Internal fit and footprint
04 Structure Box format and handling
05 Board Strength for the journey
06 Ventilation Airflow and cut-outs
07 Artwork Branding and identification
08 Sample Review before production
09 Production Manufacture to specification
10 Repeat Supply Reorder an established specification
Start with the operating requirement

Share the produce type, required dimensions, expected packed weight, quantity and distribution route. These details provide a practical starting point for developing the box specification.

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How Your Packaging Is Produced

1

Requirements

Share product size, quantity, use case and artwork status.

2

Structural Planning

The right size, board and box style are reviewed.

3

Artwork and Proofing

A digital proof is prepared before production begins.

4

Production

Boxes are printed, cut, folded and finished to specification.

5

Quality Control

Finished packaging is checked for structure and print quality.

6

Delivery

Completed packaging is packed and delivered to your business.

What Customers Say

We have been using Healey for years and are always impressed by the service, quality and speed.

Harry George

The packaging is of high quality, strong cardboard. I will definitely be using them again.

Amanda Newman

Great communication, quick and good product. I really recommend.

JOON Plant Based Atelier

Frequently Asked Questions

Produce boxes are cartons, trays and corrugated cases used to pack, transport, store or display fresh fruit and vegetables. The appropriate format depends on the type of produce, packed weight, ventilation requirements, stacking conditions and distribution journey.

Ready to Create Packaging Built Around Your Product?

Share your product, size, material and quantity requirements. Our team will help you choose the right structure, print and finish.

Free Design Support No Minimum Digital Proof UK Delivery

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.

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