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Custom Packaging — No Minimum Order Flexible quantities for launches, growing brands and repeat orders.
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Starting From: £0.45
Final price depends on material, size and quantity.

Custom 200ml Bottle Boxes

Made to Order Custom Printed No Minimum

A 200ml bottle has presence. It feels substantial in the hand, carries higher product value, and often ends up on a retail shelf or in a gift box. But with size comes weight, and with weight comes risk. A carton that folds under pressure or scuffs in shipping can undo all the work you put into the product inside. That’s why, Healey Packaging produce custom 200ml bottle boxes designed to balance strength, presentation, and compliance — so your packaging matches the weight your product carries in the market.

Choose Your Box Style

Select the packaging style that best suits your product and brand.

Description

Why 200ml Bottle Packaging Demands Extra Attention?

At this size, packaging isn’t just about stopping breakages. It’s about showing credibility. Customers notice if the box creases, if the ink smears, or if it doesn’t stack well. Retailers notice too, especially when they’re dealing with bulk orders. That’s why 200ml bottle packaging is engineered with thicker boards, tighter fit, and finishes that last.

We’ve supplied cartons for syrups, essential oils, lotions, and even limited-edition spirits. The goals are always the same:

  • Keep the bottle stable in transit.
  • Carry branding without being damaged in handling.
  • Provide space for compliance panels, barcodes, or dosage instructions.
  • Look good enough to justify the price tag on the shelf.

From Wholesale Supply to Luxury 200ml Gift Boxes

Not every project calls for the same finish:

  • 200ml Bottle Gift Boxes – rigid board with foils, embossing, or magnetic closures, perfect for premium launches and corporate gifting.
  • Custom 200ml Bottle Packaging Boxes – folding cartons with precise dimensions, ideal for syrups, oils, or lotions sold in bulk.
  • 200ml Dropper Bottle Boxes – reinforced inserts to keep pipettes or pumps upright.
  • Plain Kraft 200ml Boxes – cost-effective and recyclable, often used for wholesale or contract manufacturing.

What matters is matching the packaging to the purpose. A gift set doesn’t need the same design as bulk supply — and we don’t treat them the same.

Purpose-Built Protection for Heavy Bottles

With 200ml bottles, the box has to do more work. That’s why we use:

  • Board weights from 350gsm folding card to 1500gsm rigid board for gift sets.
  • Die-cut pulp or foam inserts to stop heavy bottles from shifting.
  • Laminations and coatings that prevent scuffing during courier handling.
  • Food- and pharma-safe inks and finishes for consumables and supplements.
  • Certifications including FSC® materials and ISO-standard production, plus compliance with UK/EU food-contact packaging regulations.

It’s these details that prevent returns, support shelf life, and reassure both retailers and end customers.

Solving the Eco-Strong Equation for 200ml Bottles

Eco options for 200ml packaging are different from smaller formats — the weight means you can’t compromise on structure. We produce 200ml bottle cardboard boxes in recycled rigid board and kraft, paired with biodegradable coatings and soy inks. FSC® certification is available for brands that want traceability. It’s sustainable packaging that stands up to delivery vans and retail handling, not just a marketing claim.

How We Solved a 90% Damage Rate?

A UK supplement brand once approached us with high breakage rates on wholesale deliveries. Their supplier was using thin cartons. After switching to custom 200ml bottle packaging boxes with reinforced card inserts, damages dropped by 90%, saving thousands on returns.

Another skincare brand wanted to premiumise. We delivered 200ml bottle gift boxes with soft-touch lamination and foil branding. Retailers reported faster sell-through because customers perceived the product as higher-end.

Packaging can cost pennies compared to what it saves — or earns — in customer trust.

The Roadmap to Your 200ml Packaging

We keep things straightforward:

  1. Share bottle details and branding requirements.
  2. Receive a prototype or dieline template for artwork.
  3. Approve the design once you’re happy.
  4. Production runs 7–10 working days for small orders, 12–14 for wholesale.
  5. Delivery across the UK, free and tracked.

No minimum order quantity, scaling up easily to 200ml bottle boxes wholesale for nationwide supply.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree shipping to the UK and USA.
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

Real feedback.
Thoughtful packaging.

In our customers’ own words. Selected excerpts from company reviews on Trustpilot.

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Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

Iona

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I had a great experience working with Healey Packaging, I love my new candle boxes.…

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We had a deadline they needed to meet for me and they did.…

Jason Hart

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Had a very good experience with Healey. This is the second time we have used them…

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Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…

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I looked through about 100 unhelpful suppliers, then found Healey Packaging.…

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Great quality product and excellent service from Alex.

QCL Scientific

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Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.

Our Packaging Projects

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