1 Gallon Mylar Bags
Once products move beyond small quantities, regular pouches start causing problems. They crease, they don’t seal consistently, and they rarely hold shape once filled. That’s usually when brands switch to custom 1 gallon Mylar bags. They’re simply more practical. Stronger seals, more room to work with, and far better protection for products that need to sit, ship, or store without constant handling. We make these bags to be used daily, not just to look good in photos.
Product details
Description
Why 1 Gallon Mylar Bags Are Used for Serious Storage?
A 1 gallon Mylar bag isn’t about convenience, it’s about control. These bags are commonly chosen when product freshness, odour containment, and moisture resistance matter over weeks or months, not days. The multi-layer barrier structure blocks oxygen and light, making them suitable for food storage, bulk ingredients, herbal products, and other sensitive contents.
For customers storing larger quantities, the difference is noticeable. Products hold their texture, aroma, and quality far longer than standard plastic packaging. That’s why 1 gallon Mylar bags for food storage are widely used by wholesalers and producers rather than casual retailers.
Options for Sealing, Windows, and Oxygen Control
Most brands using gallon-size packaging want flexibility. We produce 1 gallon Mylar ziplock bags for repeated access, as well as heat-seal formats for long-term storage. If your product requires extra protection, we can design bags compatible with oxygen absorbers without compromising the seal.
Visibility is another common request. Some businesses prefer 1 gallon Mylar bags with window panels so customers can see texture or colour before purchase. Others keep packaging opaque for light-sensitive goods. Both options are available, and we help you choose based on how the product behaves over time, not just aesthetics.
Large-Scale Mylar Bag Printing for Short Runs & Wholesale
Printing on larger Mylar bags needs more thought than small pouches. Artwork has to sit correctly once the bag is filled, sealed, and standing. We offer printed 1 gallon Mylar bags using durable inks that resist scuffing and folding wear.
Whether you’re ordering short runs for testing or wholesale 1 gallon Mylar bags for full production, we adjust print methods to suit volume and budget. The goal is clarity, not overdesign. Clear branding, readable information, and a layout that still looks right when the bag is full.
One Gallon or Half? Choose the Right Bag for Your Product
While one gallon is popular, some products need a step down. We also manufacture half-capacity formats such as 1/2 gallon Mylar bags, allowing brands to keep packaging consistent across different SKUs.
All sizes are built using food-safe materials that meet UK and EU contact standards where required. Thickness, finish, and seal strength are adjusted depending on whether the bag is used for dry goods, bulk storage, or retail presentation.
Mylar Bags That Reduce Waste & Returns
From a logistics point of view, these bags store flat, ship efficiently, and reduce outer carton waste. For customers, they feel solid and dependable. That combination lowers damage rates, reduces returns, and improves perceived value without adding unnecessary packaging layers.
With over a decade of experience supplying Mylar packaging across the UK, Healey Packaging has produced thousands of large-format bags for brands that rely on consistency, not gimmicks.
Quality by Design: How Healey Packaging Handles Production
Once you share your requirements, we confirm dimensions, material structure, and sealing method. You’ll receive a digital proof before printing begins. Production is handled in controlled batches, followed by quality checks on seals, print alignment, and material thickness. Standard lead times are 10–14 working days, with support available for larger or repeat orders.
Specifications
| Material / Appearance Options | Clear Mylar; Foil / Metallic; Kraft; Matte Black; White |
|---|---|
| Bag Style Options | Stand Up Pouch; Flat Pouch; Zipper Bag; Side Gusset; Other / Custom |
| Size Options | 10 × 15 cm; 12 × 20 × 7 cm (with gusset); 15 × 10 × 5 cm (with gusset); 15 × 25 cm; 17 × 25 × 7 cm (with gusset); 20 × 30 cm; 20 × 30 × 8 cm (with gusset); 25 × 35 cm; 35 × 20 × 7 cm (with gusset); Custom Size |
| Quantity Options | 100; 250; 500; 1000; Custom quantity |
| Printing Options | 1 Colour; 2 Colours; 3 Colours; CMYK Full Colour; Screen Printing; Blank |
| Hole Option | Yes / No |
| Resealable Option | Yes / No |
| Order Specification | Final material, size and options are confirmed with your quote. |
Customisation
Explore your customisation options
Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.
Materials & appearance
Foil / Metallic
Kraft
Matte Black
White
Printing
1 Colour
2 Colours
3 Colours
CMYK Full Colour
Screen Printing
Blank
Bag options
Hole option
Choose with or without a hole.
Resealable option
Choose Yes or No in your quote.
Custom size
Enter your required pouch dimensions.
Custom quantity
Enter the quantity you need.
FAQs
Yes, they’re designed to block air and moisture effectively.
Yes, we can configure them for absorber use.
They are, alongside heat-seal formats.
No minimum order quantity. Your quotation confirms the packaging specification and agreed costs before production.
Yes, nationwide delivery is standard.
A clearer route to your custom packaging.
Work through the size, material and print details with Healey Packaging before your order moves into production.
Share your product dimensions, quantity and delivery requirements when requesting a quote.
Product fit
Choose dimensions and a packaging format around your product and packing method.
Material options
Compare material options for presentation, product weight and day-to-day handling.
Printing for your brand
Specify your colours, artwork and finishing details for a coordinated printed pack.
Artwork guidance
Check dielines, print areas and artwork requirements before approving production.
Flexible quantities
No minimum order. Share the quantity you need when requesting your quote.
UK delivery planning
Tell us your delivery postcode and deadline so we can plan your order.
From our customers
Real feedback.
Thoughtful packaging.
In our customers’ own words. Selected excerpts from company reviews on Trustpilot.
Review excerpt
Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…
Patrick Hennessy
PublishedReview excerpt
Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.
Iona
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I had a great experience working with Healey Packaging, I love my new candle boxes.…
Lisabel Biscaldi
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We had a deadline they needed to meet for me and they did.…
Jason Hart
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Had a very good experience with Healey. This is the second time we have used them…
customer
PublishedReview excerpt
Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…
Zeeshan Iqbal
PublishedReview excerpt
I looked through about 100 unhelpful suppliers, then found Healey Packaging.…
Max Faulkner
PublishedReview excerpt
Great quality product and excellent service from Alex.
QCL Scientific
PublishedFeedback relates to Healey Packaging and its service, rather than a rating of an individual product.
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