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Custom Packaging From 100 Units Flexible quantities for launches, growing brands and repeat orders.
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Estimated price £0.10 - £1.10 Final price depends on material, size and quantity.

1 Gallon Mylar Bags

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Bestseller Custom Printed Low MOQ

Once products move beyond small quantities, regular pouches start causing problems. They crease, they don’t seal consistently, and they rarely hold shape once filled. That’s usually when brands switch to custom 1 gallon Mylar...

10+Years Experience
200+Brands Served
100MOQ From Units
FreeUK Shipping
Select Bag Style

Choose the bag style that matches your product.

Why 1 Gallon Mylar Bags Are Used for Serious Storage?

A 1 gallon Mylar bag isn’t about convenience, it’s about control. These bags are commonly chosen when product freshness, odour containment, and moisture resistance matter over weeks or months, not days. The multi-layer barrier structure blocks oxygen and light, making them suitable for food storage, bulk ingredients, herbal products, and other sensitive contents.

For customers storing larger quantities, the difference is noticeable. Products hold their texture, aroma, and quality far longer than standard plastic packaging. That’s why 1 gallon Mylar bags for food storage are widely used by wholesalers and producers rather than casual retailers.

Options for Sealing, Windows, and Oxygen Control

Most brands using gallon-size packaging want flexibility. We produce 1 gallon Mylar ziplock bags for repeated access, as well as heat-seal formats for long-term storage. If your product requires extra protection, we can design bags compatible with oxygen absorbers without compromising the seal.

Visibility is another common request. Some businesses prefer 1 gallon Mylar bags with window panels so customers can see texture or colour before purchase. Others keep packaging opaque for light-sensitive goods. Both options are available, and we help you choose based on how the product behaves over time, not just aesthetics.

Large-Scale Mylar Bag Printing for Short Runs & Wholesale

Printing on larger Mylar bags needs more thought than small pouches. Artwork has to sit correctly once the bag is filled, sealed, and standing. We offer printed 1 gallon Mylar bags using durable inks that resist scuffing and folding wear.

Whether you’re ordering short runs for testing or wholesale 1 gallon Mylar bags for full production, we adjust print methods to suit volume and budget. The goal is clarity, not overdesign. Clear branding, readable information, and a layout that still looks right when the bag is full.

One Gallon or Half? Choose the Right Bag for Your Product

While one gallon is popular, some products need a step down. We also manufacture half-capacity formats such as 1/2 gallon Mylar bags, allowing brands to keep packaging consistent across different SKUs.

All sizes are built using food-safe materials that meet UK and EU contact standards where required. Thickness, finish, and seal strength are adjusted depending on whether the bag is used for dry goods, bulk storage, or retail presentation.

Mylar Bags That Reduce Waste & Returns

From a logistics point of view, these bags store flat, ship efficiently, and reduce outer carton waste. For customers, they feel solid and dependable. That combination lowers damage rates, reduces returns, and improves perceived value without adding unnecessary packaging layers.

With over a decade of experience supplying Mylar packaging across the UK, Healey Packaging has produced thousands of large-format bags for brands that rely on consistency, not gimmicks.

Quality by Design: How Healey Packaging Handles Production

Once you share your requirements, we confirm dimensions, material structure, and sealing method. You’ll receive a digital proof before printing begins. Production is handled in controlled batches, followed by quality checks on seals, print alignment, and material thickness. Standard lead times are 10–14 working days, with support available for larger or repeat orders.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes and add-ons.

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Why 1 Gallon Mylar Bags Works

Product Protection

Adds structure around the product during storage and dispatch.

Premium Brand Image

Creates a stronger first impression before the product is opened.

Better Customer Experience

Makes ordering, receiving and unboxing feel more considered.

Retail & Shelf Impact

Helps packaging communicate clearly in busy retail settings.

Shipping Performance

Supports safer handling across packing, delivery and fulfilment.

Our Packaging Projects

View All Projects
Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Custom folding carton / supplement box

Fourmula needed compact supplement boxes with premium holographic detailing, starting with physical samples before moving into a 1,000-box…

View Project
Envoplan Furnish Bespoke Event Sweet Boxes

Envoplan Furnish Bespoke Event Sweet Boxes

Custom shaped folding sweet box / polygon event giveaway box

Envoplan Furnish needed a bespoke shaped box to hold sweets for events and client handouts. Healey Packaging helped…

View Project
JOON Plant Based Atelier Custom Kraft Mailer Boxes with Dividers

JOON Plant Based Atelier Custom Kraft Mailer Boxes with Dividers

Mailer boxes with dividers

JOON Plant Based Atelier needed custom kraft mailer boxes with inner dividers for handmade hot sauce bottles. Healey…

View Project
Smell the Flowers Custom E-Flute Flower Boxes with PVC Window and Gloss Finish

Smell the Flowers Custom E-Flute Flower Boxes with PVC Window and Gloss Finish

Reverse tuck end flower box with PVC window

Smell the Flowers needed 1,600 large custom flower boxes that looked premium, stayed sturdy, folded cleanly, and included…

View Project

Need Help Choosing the Right Packaging?

Our packaging team can help you choose the right board, structure, finish and artwork setup based on your product, shipping method and brand presentation goals.

  • Material Selection
  • Shipping Conditions
  • Branding Goals
Speak To A Packaging Specialist
Packaging design work in a modern studio

Ready To Create Custom Packaging?

Get premium packaging that protects your product and supports your brand.

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.

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