SBS Board
Smooth white board for premium printed retail packaging.
Once products move beyond small quantities, regular pouches start causing problems. They crease, they don’t seal consistently, and they rarely hold shape once filled. That’s usually when brands switch to custom 1 gallon Mylar...
Product details
A 1 gallon Mylar bag isn’t about convenience, it’s about control. These bags are commonly chosen when product freshness, odour containment, and moisture resistance matter over weeks or months, not days. The multi-layer barrier structure blocks oxygen and light, making them suitable for food storage, bulk ingredients, herbal products, and other sensitive contents.
For customers storing larger quantities, the difference is noticeable. Products hold their texture, aroma, and quality far longer than standard plastic packaging. That’s why 1 gallon Mylar bags for food storage are widely used by wholesalers and producers rather than casual retailers.
Most brands using gallon-size packaging want flexibility. We produce 1 gallon Mylar ziplock bags for repeated access, as well as heat-seal formats for long-term storage. If your product requires extra protection, we can design bags compatible with oxygen absorbers without compromising the seal.
Visibility is another common request. Some businesses prefer 1 gallon Mylar bags with window panels so customers can see texture or colour before purchase. Others keep packaging opaque for light-sensitive goods. Both options are available, and we help you choose based on how the product behaves over time, not just aesthetics.
Printing on larger Mylar bags needs more thought than small pouches. Artwork has to sit correctly once the bag is filled, sealed, and standing. We offer printed 1 gallon Mylar bags using durable inks that resist scuffing and folding wear.
Whether you’re ordering short runs for testing or wholesale 1 gallon Mylar bags for full production, we adjust print methods to suit volume and budget. The goal is clarity, not overdesign. Clear branding, readable information, and a layout that still looks right when the bag is full.
While one gallon is popular, some products need a step down. We also manufacture half-capacity formats such as 1/2 gallon Mylar bags, allowing brands to keep packaging consistent across different SKUs.
All sizes are built using food-safe materials that meet UK and EU contact standards where required. Thickness, finish, and seal strength are adjusted depending on whether the bag is used for dry goods, bulk storage, or retail presentation.
From a logistics point of view, these bags store flat, ship efficiently, and reduce outer carton waste. For customers, they feel solid and dependable. That combination lowers damage rates, reduces returns, and improves perceived value without adding unnecessary packaging layers.
With over a decade of experience supplying Mylar packaging across the UK, Healey Packaging has produced thousands of large-format bags for brands that rely on consistency, not gimmicks.
Once you share your requirements, we confirm dimensions, material structure, and sealing method. You’ll receive a digital proof before printing begins. Production is handled in controlled batches, followed by quality checks on seals, print alignment, and material thickness. Standard lead times are 10–14 working days, with support available for larger or repeat orders.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | Low MOQ From 100 Units |
| Paper Stock | SBS, Kraft, Corrugated, Rigid Board |
| Printing | CMYK, PMS, Digital, Offset |
| Finishing | Matte, Gloss, Foil, Embossing, Debossing, Spot UV |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recyclable, FSC Options |
| Proof | Flat View, 3D Mock-up, Physical Sampling On Request |
| Turnaround | 10-12 Working Days After Artwork Approval |
| Shipping | Free UK Shipping |
Yes, they’re designed to block air and moisture effectively.
Yes, we can configure them for absorber use.
They are, alongside heat-seal formats.
MOQs vary, but bulk options are available.
Yes, nationwide delivery is standard.
Product benefits
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Our packaging team can help you choose the right board, structure, finish and artwork setup based on your product, shipping method and brand presentation goals.
Get premium packaging that protects your product and supports your brand.
Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.